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Plastic Recycling Washing Line for PE Film and Fabrics

Categories Recycling washing line Posted on Author Rumtoo Plastic Recycling Machine Tags , , , , , , , , , ,
Plastic Recycling Washing Line for PE Film and Fabrics
Plastic Film

Plastic Film

Learn more about plastic film recycling and its benefits.

Non-woven Bag

Non-woven Bag

Discover the eco-friendly advantages of non-woven bags.

Artificial Grass

Artificial Grass

Explore the sustainability of artificial grass solutions.

BOPP Film

BOPP Film

Understand the recycling process of BOPP films.

Mulch Plastic Film

Mulch Plastic Film

Find out how mulch plastic film contributes to agriculture.

Woven Bag

Woven Bag

Learn about the durability and recyclability of woven bags.

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Our Process

1

Pre-washing and Sorting

Large contaminants are removed, and materials are prepared for optimized processing in subsequent stages, enhancing overall efficiency.
2

Granulation

Materials are uniformly reduced in size, allowing for more effective washing and preparation for recycling.
3

Intensive Hot Washing

High-temperature washing combined with precise chemical agents removes oils, adhesives, and stubborn contaminants from PE films and fabrics.
4

Separation and Filtration

Advanced separation removes lightweight contaminants and isolates high-quality plastic materials for further processing.
5

Rinsing and Dewatering

Thorough rinsing and efficient dewatering prepare the materials for the final drying phase, ensuring optimal cleanliness.
6

Thermal Drying

Materials are thermally dried to achieve a low moisture content, resulting in high-quality output ready for reuse in advanced applications.
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Key Components

Screw Feeder Specifications

The Screw Feeder is designed for durability and efficiency in material handling processes.

  • Material: 304 stainless steel
  • Shell & Blade Thickness: 3mm
  • Screen Hole Thickness: 2mm
  • Spiral Diameter: Customized based on output size

Primary Functions:

  • Conveying materials
  • Filtering water
  • Cleaning surface sediment from materials
Screw Feeder

 

Single-shaft Shredder Specifications

The Single-shaft Shredder is engineered for efficient shredding and size reduction of a variety of materials, including plastics, wood, and general industrial waste.

  • Rotor Speed: 60-100 RPM
  • Blade Material: High-strength alloy steel or D2 steel
  • Cutting Chamber: 400mm x 500mm to 2000mm x 2000mm (varies by model)
  • Screen Filter Size: 40mm – 100mm (customizable)
  • Motor Power: 15-200 kW

Primary Functions:

  • Shredding diverse waste materials
  • Pre-conditioning materials for recycling
  • Minimizing material size for easy handling
  • Reducing dust buildup and improving operational cleanliness
  • Enhancing blade durability and overall machine longevity
Single-shaft Shredder

Wet Plastic Granulator Specifications

The Wet Plastic Granulator is an upgraded version of our general-purpose granulators, designed for efficient cutting and pre-cleaning of plastic bottles, films, and rigid materials.

  • Rotor Speed: 400-600 RPM
  • Blade Material: D2 high-carbon, high-chromium steel
  • Cutting Arrangements: V-shape or double-scissor cut
  • Screen Filter Size: 10mm – 100mm (customizable)

Primary Functions:

  • Cutting plastic materials
  • Pre-cleaning and loosening contaminants
  • Reducing dust buildup in recycling plants
  • Extending blade and machine durability
Wet Plastic Granulator

Friction Washer Specifications

The Friction Washer is designed for efficient cleaning and transportation of plastic flakes, films, and regrind materials.

  • Rotor Speed: 500-600 RPM
  • Water System: Top inlet, bottom outlet
  • Operation: Continuous
  • Cleaning Method: Friction-based

Primary Functions:

  • Cleaning plastic materials
  • Transporting materials between machinery
  • Removing soil, sand, and other contaminants
Friction Washer

Floating Separation Tank Specifications

Our Floating Separation Tank is designed to efficiently segregate PP and PE plastics from co-mingled streams while simultaneously cleaning the materials for further processing.

  • Interior Width: 1000mm – 1800mm
  • Total Length: 4 – 7 meters
  • Interior Material: Type 304 Stainless Steel
  • Exterior Frame: Carbon Steel
  • Paddle Motors: 1.5KW*2 (frequency control)

Key Features:

  • “W” shaped bottom for improved efficiency
  • Dual-section design for better contamination management
  • Water-based separation for PP and PE plastics
  • Simultaneous cleaning and separation
Sink-Float Separation Tank

Hot Washer Specifications

The Hot Washer is specifically designed for cleaning plastic films and fabrics with oil stains, adhesives, and other persistent contaminants. It features an integrated heating system, eliminating the need for an external steam generator, and ensures effective cleaning with optimized chemical agents.

  • Operation Mode: Continuous or batch mode (customizable)
  • Heating System: Built-in electric heating
  • Washing Method: Hot water bath with chemical additives
  • Suitable Materials: PE films, woven fabrics, and other contaminated plastics

Key Features:

  • Effective removal of oil stains, adhesives, and stubborn contaminants
  • Integrated heating system, eliminating the need for an external steam generator
  • Optimized use of chemical agents for enhanced cleaning
  • Flexible operation modes to suit different processing requirements
  • Durable construction for continuous, heavy-duty operation
Hot Washer

Centrifugal Dryer Dewatering Specifications

Our Centrifugal Dryer Dewatering machine is a highly efficient, low energy consuming equipment designed to partially remove water from plastic materials using centrifugal force. It’s an essential first step in PE film and PET bottle washing lines.

  • Rotation Speed: Approximately 1,000 RPM
  • Moisture Reduction: To approximately 20-30%
  • Main Components: Long shaft with paddles, mesh screen tunnel
  • Casing: Metal container with external electric motor

Key Features:

  • High efficiency with low energy consumption
  • Handles material with high water content
  • Suitable for PET flakes, PP/PE Film, and other plastic regrinds
  • Patented design doubles as a friction washer for cooling and cleaning
  • Water recycling capability
Centrifugal Dryer Dewatering

Pipe Dryer Specifications

Our Pipe Dryer is designed for efficient moisture removal through dehydration, ideal for plastic film and PET washing line. It’s an essential final step in reducing moisture levels to below 3%.

  • Model: RSJ800
  • Blower Power: 5.5 KW
  • Heating Power: 36 KW
  • Pipe Diameter: ⌀159mm
  • Pipe Material: Type 304 Stainless Steel

Key Features:

  • Continuous drying process
  • Integrated cyclone separator
  • Hot air dehydration system
  • Efficient dust and fines removal
  • Scalable design (can use multiple units in series)
Thermal Dryer

Film Squeezer Specifications

The Film Squeezer, also known as the Squeezer Drying Machine, is engineered for efficient dewatering and compressing of washed plastic films, including polyethylene (PE) and polypropylene (PP). This machine is essential in recycling lines, significantly reducing moisture content and material volume to enhance downstream processing.

  • Moisture Reduction: Lowers moisture content from 10-35% down to 1-5%
  • Squeezing Mechanism: Screw-type compression system
  • Output Capacity: 300 kg/h – 1500 kg/h (varies by model)
  • Energy Consumption: 75 kW – 162 kW

Primary Functions:

  • Efficiently reduces moisture content, preparing materials for extrusion-pelletizing
  • Compresses film flakes into solid lumps for higher density and stability in extrusion
  • Enhances overall recycling efficiency by delivering drier and denser materials
  • Durable construction ensures longevity and reliable performance under heavy-duty operation
Plastic Film Squeezer

Benefits of Our Technology

🌱

Eco-Friendly

Reduced water and energy consumption, minimizing environmental impact.

✨

High Output Quality

Superior cleaning for high-grade recycled materials, ensuring premium results.

🔄

Versatile

Capable of processing various rigid plastic types, offering unmatched flexibility.

Contact Us

Ready to upgrade your plastic recycling capabilities? Contact our team of experts today for a customized solution.

Get a Quote
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A Guide to Choosing the Right PET Bottle Recycling Machine

Categories recycling machine news Posted on Author Rumtoo Plastic Recycling Machine Tags , , , , , , , , ,
Plastic bottle recycling plant processing PET bottles.

Recycling PET bottles is not just a step towards a cleaner environment but also a profitable venture for businesses and individuals. Selecting the right PET bottle recycling machine is crucial to maximize efficiency, cost-effectiveness, and long-term benefits. This comprehensive guide will help you make an informed decision.

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5 Reasons to Invest in a PET Bottle Recycling Machine

Categories recycling machine news Posted on Author Rumtoo Plastic Recycling Machine Tags , , , , , , , , ,
PET bottle recycling process illustration

Investing in a PET bottle recycling machine can be a game-changer for businesses looking to enhance their sustainability efforts while also realizing financial benefits. In this guide, we’ll explore the top reasons to invest in such a machine and provide a step-by-step guide on choosing the right one for your specific needs.

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The Key Role of Washing Lines in Recycling PET Bottles

Categories recycling machine news Posted on Author Rumtoo Plastic Recycling Machine Tags , , , , , , , , ,
Plastic bottle recycling process illustration

Understanding the Environmental Benefits

Recycling PET (polyethylene terephthalate) bottles is a critical step towards reducing plastic waste and promoting environmental sustainability. One often overlooked yet essential aspect of this process is the use of a PET bottle washing line. By thoroughly cleaning PET bottles before they enter the recycling stream, we can significantly enhance the overall efficiency and effectiveness of recycling efforts.

Enhancing the Recycling Process

A washing line plays a vital role in the recycling process by ensuring that PET bottles are free from contaminants. When bottles are collected for recycling, they often contain residues such as liquids, labels, and adhesives. These contaminants can cause significant issues during the recycling process, leading to lower-quality recycled materials or even entire batches being rejected.

1. Reducing Contamination: Proper cleaning of PET bottles on a washing line helps to remove impurities that can contaminate the recycling stream. This results in higher-quality recycled plastic that can be used to create new products, thereby closing the loop in the recycling process.

2. Improving Efficiency: Clean bottles are easier to process, which can lead to more efficient recycling operations. By removing labels and residues, the washing line reduces the need for additional processing steps, saving time and energy.

3. Increasing Market Value: High-quality recycled PET is in greater demand and can fetch a better price in the market. By ensuring that bottles are thoroughly cleaned, recycling facilities can produce superior materials that are more desirable to manufacturers.

Reducing Environmental Impact

The use of a washing line in recycling PET bottles also has significant environmental benefits. By enhancing the quality of recycled materials, we reduce the need for virgin plastic production, which in turn decreases the environmental footprint associated with plastic manufacturing.

1. Lowering Carbon Emissions: Recycling clean PET bottles requires less energy compared to producing new plastic. This reduction in energy consumption translates to lower carbon emissions, contributing to the fight against climate change.

2. Conserving Resources: By improving the recycling process, we can make better use of existing plastic materials, reducing the demand for new resources. This helps to preserve natural resources and minimize the environmental impact of plastic production.

3. Minimizing Waste: Effective cleaning of PET bottles ensures that more of the collected plastic can be successfully recycled. This reduces the amount of waste sent to landfills or incinerators, promoting a more sustainable approach to waste management.

Conclusion

In conclusion, the importance of a washing line in the recycling of PET bottles cannot be overstated. By ensuring that bottles are properly cleaned, we can enhance the recycling process, reduce contamination, and improve the quality of recycled materials. This not only boosts the efficiency of recycling operations but also delivers significant environmental benefits, from lower carbon emissions to the conservation of natural resources. As we strive to create a more sustainable future, the role of the washing line in recycling PET bottles is crucial.

The Escalating Crisis of Plastic Pollution: A Call for Urgent Action

Categories recycling machine news Posted on Author Rumtoo Plastic Recycling Machine Tags , , , , ,
The picture shows small, clear plastic pellets arranged in the shape of the universal recycling symbol.

Introduction

Plastic pollution is an escalating global crisis that correlates directly with the increase in plastic production. Over recent decades, the surge in manufacturing plastics has led to a significant rise in pollution, which now poses severe threats to environmental health and biodiversity.

Growing Production and Its Dire Consequences

The last twenty years have witnessed a doubling in plastic production. Predictions for 2040 suggest that plastics will account for up to 20% of global oil production and consume 15% of the annual carbon budget. The direct result of increased production is more plastic waste. Current trends indicate that plastic waste could triple by 2060, ending up in landfills, rivers, and oceans, severely impacting ecosystems and wildlife.

The Recycling Myth

While manufacturers often promote recycling as the solution to pollution, the reality is starkly different. Our research indicates a 1:1 ratio of production increase to pollution increase. This direct link suggests that more production leads to more bottles and plastic debris in natural habitats. Notably, over half of the branded plastic pollution can be traced back to just 56 companies, with giants like The Coca-Cola Company and PepsiCo among the top contributors.

The Role of Major Corporations

Branded plastic pollution is not a small issue. Our extensive audits across 84 countries have shown that 48% of litter is branded. Surprisingly, only 13 companies account for more than 1% of this branded plastic pollution. These companies predominantly package their products in single-use plastics, which are notoriously difficult to manage and recycle.

The Impact on Consumers and Local Governments

Currently, the responsibility of managing plastic waste predominantly falls on consumers and local governments. This burden involves high costs associated with waste management and rectifying environmental damage. However, many corporate pledges to reduce plastic usage remain unfulfilled, showcasing the ineffectiveness of voluntary commitments.

Proposed Solutions

To combat this issue effectively, limiting plastic production is crucial. This approach involves setting clear targets for the reduction of non-essential and hazardous plastics, investing in alternatives, and redesigning products to decrease the need for new plastics. Implementing producer responsibility schemes could shift financial and managerial responsibilities back to the producers, ensuring they adhere to the “polluter pays” principle.

Conclusion

The challenge extends beyond disposal; it encompasses the entire lifecycle of plastics. Addressing both branded and unbranded plastic waste through better data, accountability, and international cooperation could curb the relentless rise in plastic production and pollution. This decisive action is necessary to protect our planet for future generations.

Frequently Asked Questions

Q: What is the direct impact of increasing plastic production on pollution? A: For every 1% increase in plastic production, there is a corresponding 1% increase in pollution, leading to more unmanaged waste in our environments.

Q: How significant is the contribution of major companies to plastic pollution? A: Major companies, especially those producing beverages and food, are significant contributors. Over half of all branded plastic waste can be traced back to just 56 companies globally.

Q: What are the proposed solutions to address plastic pollution? A: Key strategies include reducing plastic production, investing in non-plastic alternatives, improving product designs, and implementing producer responsibility schemes to shift the burden back to manufacturers.

Single-Shaft Shredder

Categories Plastic Shredders Posted on Author Rumtoo Plastic Recycling Machine Tags , , , , ,
Single-Shaft Shredder

Introduction to the Component Composition and Working Principle of a Single-Axis Shredder

Single-Shaft Shredder is a mechanical equipment mainly used for crushing, processing, and recycling of waste materials. Its main components include the following parts:

  1. Shaft: The shaft is the core component of the single-shaft shredder, which drives the blades to crush the materials. The shaft is usually made of high-strength steel and can withstand high-load working environments.
  2. Blades: The blades are important parts on the shaft, used to shear, tear, cut, and grind materials. The blades are usually made of high-hardness and high-wear-resistant alloy steel to ensure good crushing effect and long service life.
  3. Feed Hopper: The feed hopper is an important part of the single-shaft shredder, used to feed waste materials into the machine. The size and shape of the feed hopper are usually designed and optimized according to the material characteristics and processing requirements.
  4. Discharge Outlet: The discharge outlet is an important part of the single-shaft shredder, used to discharge shredded particles from the machine. The design of the discharge outlet is usually based on material characteristics and processing requirements.
  5. Drive System: The drive system is an important part of the single-shaft shredder, used to transmit the power of the electric motor to the shaft and blades. The drive system usually consists of a motor, reducer, coupling, and other components.

The working principle of the single-shaft shredder is that waste materials enter the machine through the feed hopper, are cut into small pieces by the blades, and are continuously pushed forward until they are shredded into small particles and discharged from the discharge outlet. During the entire crushing process, the high-speed rotation of the blades causes various forces such as friction, shearing, and tearing of the materials, thereby effectively crushing and processing waste materials.

Single-Shaft vs Double-Shaft Plastic Shredders

Single-Shaft Shredders and double-shaft shredders are both used for shredding plastic materials. However, single-shaft shredders are designed for processing softer and less dense materials, while double-shaft shredders are better suited for harder and denser materials. Single-shaft shredders are also generally more cost-effective and require less maintenance compared to double-shaft shredders. However, double-shaft shredders typically offer higher throughput rates and produce more uniform output. Ultimately, the choice between single-shaft and double-shaft shredders depends on the specific needs of the industry and the materials being processed.

Feature

ModelDS-600DS-800DS-1000DS-1200 Capacity（kg/h）30kW45kW2*37kW2*45kW Hydraulic motor power4kW4kW5.5kW5.5kW Knife materialSKD11SKD11SKD11SKD11 Main motor powerΦ400Φ400Φ450Φ500 Rotary diameter（mm）85858070 Rotating speed（rpm/min）400-600600-800800-12001500-2000

Single-shaft shredders are better suited for handling solid, thick pieces such as plastic purging, runners, pallets, and even wood, branches, and bones. Double-shaft shredders use shear blades to cut the plastic material and are better suited for handling bulk volumes of hollow, lightweight plastics such as PE films, PP tubes, HDPE drums, and even rubber tires, automotive parts, and electronic waste.

Introduction

Single Shaft Shredder machines are used for the reduction of size of different materials. They are designed to process various materials ranging from plastics, rubber, wood, paper, and other waste materials. The machines are used in industries to process waste materials to reduce them to a manageable size.

High-Quality Output

The Single Shaft Shredder is designed to produce high-quality output. The machine is equipped with a rotor that is fixed with blades. The rotor rotates at a high speed, which ensures the materials are shredded into small pieces. The shredder ensures the materials are cut into small pieces that are easy to handle and transport. The machine produces uniform output, which is suitable for recycling processes.

Low Maintenance Cost

The Single Shaft Shredder is designed for low maintenance cost. The machine is equipped with a sturdy frame that provides support for the rotor and the blades. The blades are made from high-quality materials that can withstand the pressure that comes with shredding materials. The machine requires minimal maintenance, which makes it a cost-effective option for industries.

High Efficiency

The Single Shaft Shredder is designed for high efficiency. The machine is equipped with a powerful motor that provides the necessary power to the rotor. The motor is designed to operate at high speeds, which ensures the materials are shredded into small pieces. The machine is designed to handle large volumes of materials, which makes it suitable for industries that require high throughput.

Conclusion

Single Shaft Shredder machines are essential in industries that process waste materials. The machines are designed to produce high-quality output, require minimal maintenance, and operate efficiently. The machines are available in different sizes and designs, which makes it easy for industries to choose the machine that suits their needs. If you are in the market for a shredder machine, consider the Single Shaft Shredder.

Adapt the screen to your needs. The smaller the hole diameter, the finer the shredded material that is discharged. Screens can be exchanged flexibly and are bolted as standard.


Perfect cutting gap thanks to adjustable counter knives

Warranty

All recycling machines come with a 1 year limited warranty.

INQUIRIES

To get the latest prices and lead times, send us a message using the form below.

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