Rumtoo Plastic Recycling Machinery, we understand the importance of finding the right equipment to maximize the efficiency and sustainability of your plastic recycling operations. As a leader in high-quality PP/PE film recycling solutions, our machines are designed for:
- Easy operation and maintenance
- Reasonable pricing
- Comprehensive documentation and prompt after-sales support from our experienced engineering team
In addition to our recycling machinery, we offer complimentary product design services to provide customized production solutions that enhance productivity and environmental friendliness. By contributing to energy conservation, emission reduction, and green economic growth, we aim to drive innovation for a better quality of life.
Our diverse product range includes:
- Plastic recycling line
- Pelletizing line
- Shredders
- Crushers
- Baler Machine
- Compaction granulation systems
- Injection molding machines
- Film extruders
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we supplys various types of screw conveyors, including single-screw conveyor, twin-screw conveyor, triplet-screw conveyor, water-filtration screw conveyor and so on.
The equipment has a lot of characteristics, such as high stability, wear-resistant spiral. Beside, all different types of screw conveyors can be customized base on different conveyance purpose.
Design of Screw Conveyors
Screw conveyors consist of a helical screw blade, also known as an auger, that rotates within a tube or trough. The rotation of the screw blade moves material along the length of the conveyor, allowing for a continuous flow of material from one end to the other.
The size, shape, and pitch of the screw blade can vary depending on the material being transported and the specific requirements of the application. The diameter of the screw can range from a few inches to several feet, and the length can be customized to fit the available space.
Types of Screw Conveyors
There are several types of screw conveyors, each designed for a specific application. Some common types include:
Horizontal screw conveyors: These conveyors are typically used to move materials horizontally or at a slight incline.
Vertical screw conveyors: As the name suggests, these conveyors are used for vertical transportation of materials, such as from a lower level to a higher level.
Inclined screw conveyors: These conveyors are used for conveying materials at an angle, such as from a hopper to a processing machine.
Shaftless screw conveyors: These conveyors are used for handling sticky or stringy materials that may get wrapped around a traditional screw blade.
Applications of Screw Conveyors
Screw conveyors are used in a wide range of industries, including agriculture, food and beverage, chemical processing, mining, and more. Some common applications include:
Moving bulk materials, such as grains, powders, and pellets.
Mixing materials, such as in the production of animal feed.
Metering materials, such as in the batching of ingredients for food production.
Dewatering sludge and other waste materials.
Benefits of Screw Conveyors
Screw conveyors offer several benefits over other material handling methods, including:
Versatility: Screw conveyors can handle a wide range of materials, from fine powders to large particles.
Efficiency: Screw conveyors are highly efficient and can move materials over long distances with minimal energy consumption.
Low maintenance: Screw conveyors have few moving parts and require little maintenance, making them a cost-effective option.
Customizability: Screw conveyors can be customized to fit the specific needs of the application, including the size, shape, and material of construction.
Screw conveyors are a versatile and efficient solution for material handling in a variety of industries. Whether you need to move bulk materials, mix ingredients, or dewater waste, there is a screw conveyor that can meet your needs. By understanding the design, types, applications, and benefits of screw conveyors, you can make an informed decision about whether this technology is right for your facility.
Warranty
All recycling machines come with a 1 year limited warranty.
All of our products can be customized according to customer requirements.
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To get the latest prices and lead times, send us a message using the form below.
In the quest for sustainable waste management solutions, the Double Hydraulic Cylinder Vertical Baler Machine, manufactured by Rumtoo Machinery, emerges as a game-changer. This machine, equipped with two hydraulic cylinders, is designed to handle a variety of materials, including hard, large, and robust items such as tires. This article delves into the features, applications, and benefits of this innovative machine, providing valuable insights for entrepreneurs and investors interested in the plastic recycling industry.
Introducing our state-of-the-art Semi-Automatic Horizontal Baler, the chosen solution for businesses aiming to streamline their waste management and recycling processes. This machine is not only efficient but also environmentally friendly, turning large volumes of waste into compact bales ready for recycling or disposal.
We are proud to present our PP/PE Film pellet machine, which can help you granulate recycled material of HDPE, LDPE, LLDPE, PP, PS, PET, PC, and other materials. Our pellet machine uses different designs of screws to ensure that it can operate continuously during production.
To make sure that our pellet machine produces high-quality pellets, we use pneumatic conversion and strong wind blowing, with water cooling and de-watering machine. These features ensure that the pellets produced are of high quality and meet the required standards.
Our stainless steel storage container can be adjusted to accommodate different amounts of materials, and our machine can run at high speed for a long period of time while extruding stably. This means that you can rely on our pellet machine to deliver consistent and high-quality pellets, without any interruptions during production.
With a capacity ranging from 200kg/h to 1000kg/h, our PP/PE Film pellet machine is perfect for businesses of all sizes. Whether you are a small business or a large corporation, our pelletizing line can meet your needs and help you achieve your production targets.
We are confident that our PP/PE Film pellet machine can help you achieve your production goals and deliver high-quality pellets that meet your clients’ needs.
Working Principle
A plastic pelletizing line is an integral part of the recycling process for plastic waste. It converts waste plastics into reusable pellets that can be used in the production of new plastic products. Here’s a simplified explanation of how a typical pelletizing line works:
Shredding/Crushing: The first step in the process is to reduce the size of the plastic waste. This is usually achieved by shredding or crushing the plastic into smaller pieces.
Washing and Drying: The shredded plastic is then washed to remove any dirt, debris, or other contaminants. After washing, the plastic is dried to remove any remaining moisture, as this can affect the quality of the final product.
Extrusion: The clean, dry plastic is fed into an extruder, which is a machine that uses heat and pressure to melt the plastic. The molten plastic is then forced through a die, which is a metal plate with a hole in the middle.
Pelletizing: After extrusion, the plastic comes out of the die in a long, thin strand. This strand is cooled (usually in a water bath) and then cut into small pellets by a pelletizer, which is essentially a rotating blade.
Cooling and Drying: The pellets are cooled and dried again to solidify and remove any remaining moisture.
Screening/Classifying: The pellets are screened or classified to separate any dust or undersized pellets. This ensures that only pellets of the desired size and quality are packaged for sale or reuse.
Packaging: Finally, the pellets are packaged and are ready for transport or to be used in the production of new plastic products.
In a nutshell, a plastic pelletizing line converts plastic waste into a form that can be reused in the production process, helping to reduce the amount of new plastic that needs to be produced and thus minimizing the environmental impact of plastic waste.
Warranty
All recycling machines come with a 1-year limited warranty.
Pellet Machine for PP/PE Film: An Innovative Solution for Plastic Recycling
In the plastic industry, polypropylene (PP) and polyethylene (PE) films are widely used, with applications ranging from food packaging to industrial products. However, these films are often discarded casually after use, leading to an increasing amount of plastic waste and prominent environmental issues. Fortunately, modern technology has provided us with an effective solution – the PP/PE film pellet machine.
The PP/PE film pellet machine has a dual value for the environment and the economy. From an environmental perspective, this pellet machine can crush, melt, and pelletize waste PP/PE films, transforming them into reusable plastic pellets. This process reduces the amount of plastic waste, reduces environmental pollution, and also reduces the demand for new raw materials. In my own experience, I have seen firsthand the efficiency of this machine in handling plastic waste and its importance in reducing environmental pollution.
From an economic perspective, the PP/PE film pellet machine also has significant advantages. The plastic pellets recycled by it can be reused in production to create new plastic products. This not only saves the cost of raw materials but also improves the production efficiency of enterprises. In addition, due to the reduced demand for new raw materials, the price of plastic raw materials may stabilize, which undoubtedly reduces the production cost for manufacturing enterprises.
However, despite the obvious advantages of the PP/PE film pellet machine, we still need to make more efforts to fully utilize its potential. Firstly, we need to promote more forceful plastic waste recycling policies to enable more enterprises to adopt this pellet machine. Additionally, we need to raise public awareness about environmental protection, to involve more people in the recycling and reuse of plastic waste.
In summary, the PP/PE film pellet machine is an innovative solution to the problem of plastic waste. It holds significant importance for environmental protection and economic development. We have a responsibility to promote this pellet machine to make our world more beautiful.
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Plastic Pelletizing Recycling: A Sustainable Solution
Plastic pelletizing recycling is a transformative technology that converts plastic waste into reusable raw materials. This process is pivotal in the global effort to reduce waste and promote sustainability. By understanding the various plastic pelletizing recycling options, manufacturers can make informed decisions that benefit both their operations and the environment.
Introducing our Single Stage PP/PE Film/Bags Pelletizing Line, a cutting-edge solution in the field of Plastic Recycling Machines. This line is specifically designed to transform clean PP/PE film into high-quality pellets, offering a new level of efficiency and value in the recycling process.
Rigid Plastic Washing Recycling Line: A Solution for Sustainable Plastic Recycling
Rigid Plastic Washing Recycling Line is a revolutionary technology that is transforming the way waste plastic is recycled. This technology is designed to help companies reduce their plastic waste footprint and promote environmental sustainability.
What is Rigid Plastic Washing Recycling Line?
The market for recycling PE PP rigid materials is growing rapidly. These materials are used in a wide variety of plastic products that we use in our daily lives, including milk bottles, food packaging boxes, shampoo bottles, plastic chairs, tables, and pipes. At our recycling facility, we understand the importance of properly recycling these materials, which is why we have designed and customized our recycling machines to meet the unique needs of different types of PE PP rigid materials.
Our complete recycling solution includes a heavy-duty shredder with an overhead magnet, a granulator, a sink-float separation tank, a centrifugal dryer, a thermal dryer, a zigzag separator, and a dual-bag filling station. These machines work together to ensure that the waste materials are properly washed and recycled, resulting in high-quality plastic flakes that can be used in the manufacturing of plastic products once again.
By using our rigid plastic washing Recycling Line, you can contribute to a cleaner environment and promote sustainable manufacturing practices. We are committed to providing reliable and efficient recycling solutions that meet your needs and exceed your expectations. Contact us today to learn more about our PE PP rigid material recycling services.
Main Technical Parameter
Input Capacity500kg/h1000kg/h1500kg/h2000kg/h
Required Space42m×10m×6m50m×15m×6m55m×16m×6m60m×18m×6m
Operators3-4 people5-6 people5-6 people5-6 people
Installation Power150-200kW250-300kW370kW450-500kW
Water Circulation（T/H）2345
Thanks to our innovative washing technology and high-quality performance, we are able to provide reliable and efficient recycling solutions for our customers. Our commitment to using the latest technology ensures that our recycling processes are environmentally friendly and sustainable, while also delivering high-quality results.
Main System Components
Equipment
Function
Feeding Conveyor Belt
Presents an even material feed to the plant.
Shredder
Shreds the material into smaller pieces for use in granulator.
Granulator
Reduces the size further and makes the plastic stream more uniform.
Screw Washer
Washes and transfers the material into next step.
Sink-Float Separation Tank
Removes contamination and helps wash the material.
Centrifugal Dryer
Dries the product by high speed rotation.
Thermal Dryer System
Dries the material by thermal air.
Zig-Zag Classifier
Removes labels and fine particles.
Bag Station
Delivers the product into storage bags.
Electrical Panel
Provides an interface for the operator to control the system.
Benefits of Rigid Plastic Washing Recycling Line
Using Rigid Plastic Washing Recycling Line has numerous benefits for both the environment and businesses. Some of the benefits include:
Environmental Benefits
Reduces plastic waste which helps to reduce pollution in the environment.
Reduces the amount of plastic sent to landfills which helps to conserve natural resources.
Promotes sustainability by creating a circular economy for plastics.
Business Benefits
Lower costs of waste disposal.
Provides a new source of raw materials for the production of new plastic products.
Enhances the brand reputation of businesses by promoting environmental sustainability.
Conclusion
Rigid Plastic Washing Recycling Line is an innovative technology that is transforming the plastic waste recycling industry. It is a highly efficient and cost-effective process that provides numerous benefits to both the environment and businesses. By using this technology, companies can reduce their plastic waste footprint and promote environmental sustainability.
Rigid Plastic Washing Recycling Line
PS：Equipment configuration and the process will be optimized according to raw materials.
Warranty
All recycling machines come with a 1-year limited warranty.
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Introducing our innovative Plastic Crusher, the ultimate solution for efficient recycling and waste reduction in your facility. Our cutting-edge technology and robust design make our crusher the perfect tool for processing all kinds of plastic materials.
With a powerful motor and sharp blades, our Plastic Crusher can handle even the toughest plastic waste, from bottles and containers to bags and film. It is easy to operate and maintain, with a user-friendly interface and simple cleaning procedures.
Our Plastic Crusher is not only a cost-effective and eco-friendly solution but also a valuable investment for your business. By recycling your plastic waste, you can save money on disposal fees and contribute to a more sustainable future.
Our product is backed by a team of experts who are committed to providing exceptional customer service and technical support. We offer customizable options to meet your specific needs and ensure the best performance of our crusher.
Choose our Plastic Crusher and join the growing community of businesses that are making a positive impact on the environment while improving their bottom line. Contact us today to learn more about our product and how it can benefit your operations.
Main Technical Parameter
ModleRM-800RM-1000RM-1200RM-1400
Output(kg/h)400-600900-12001400-16001800-2100
Motor power(kw)3755-7590-110110-132
Number of rotary knives(pcs)66（10）1010
Number of fixed knives(pcs)4444
Main shaft rotation diameter(mm)Φ500Φ650Φ750Φ750
Dimensions(mm)3000*2500*41603100*2650*48303700*3060*53003800*3300*5430
Our standard heavy-duty plastic granulator machines, sometimes called plastic crushers, are essential machines in the plastic recycling industry.
Working Principle
Our Plastic Crusher machine operates with an open rotor that is mounted with heavy-duty knives in either a double-scissor cut or v-shape array based on your needs. As the rotor spins at high speeds, its knives come into contact with stationary knives mounted within the cutting chamber. The material is continuously cut until it is small enough to pass through a screen filter. Our filter screens typically range from 10mm to 100mm but can be customized according to your requirements. Our standard plastic granulator contains 12 rotor knives and 3 stationary knives. All knives use ultra-durable D2 (equivalent to SDK11) high-carbon, high-chromium steel, ensuring the longest usage times before requiring sharpening. The knives are easily adjustable with hydraulic-assisted access to the cutting chamber.
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RTM160-180 HDPE Flakes Double Stage Pelletizing Line
Our production team successfully tested the new RTM160-180 HDPE flakes double-stage pelletizing line. The machine ran stably for two hours and achieved an impressive average capacity of approximately 650kg/hr. This successful test run represents a significant milestone in our journey to enhance plastic recycling efficiency.
Main Technical Parameter
Model
Motor Power (KW)
Diameter of screw (mm)
L/D
Motor Power (KW)
Throughput Rate (kg/h)
RTM80
37
80
36
45/55
160-220
RTM100
55
100
36
90/110
300-380
RTM120
90
120
36
132
450-480
RTM140
110
140
36
160/185
500-650
RTM160
132
160
34
220/250
800-1000
RTM180
315
180
34
315
1000-1200
We are confident that our PP/PE Film pellet machine can help you achieve your production goals and deliver high-quality pellets that meet your clients’ needs.
Key Features of Our HDPE Flakes Granulation Line
Our HDPE flakes granulation line is equipped with several innovative features designed to optimize the recycling process:
Ration Feeding: The feeding hopper is linked to the extruder’s ampere current, enabling automatic ration feeding.
Vacuum Degassing: This feature eliminates humidity and impurities, ensuring high-quality granule production.
Double Filtration Systems: Our machine includes two filtration systems that guarantee top-quality granules.
Noodle Outlet: Located between the main and baby extruders, the noodle outlet also serves as a degassing point.
Water Ring Cutter: Our unique water ring cutter creates uniform granules, enhancing the final product’s quality.
Centrifugal Dryer: The dryer utilizes fast rotation force to achieve a humidity level below 1%.
Vibrating Screen: This feature ensures all granules are of equal size.
World-Class Electric Elements: Our machine incorporates electric elements from renowned brands such as Schneider, Teco, Siemens, and more.
The Future of Plastic Recycling
Our HDPE flakes granulation line goes beyond being just a machine; it represents a step towards a more sustainable future. By improving plastic recycling efficiency and quality, we can reduce waste and make a significant contribution to environmental conservation.
Warranty
All recycling machines come with a 1-year limited warranty.
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Transform Your Plastic Waste: The Shredding Densifying Recycling Line
One of the significant benefits of utilizing a Plastic Film Shredding Densifying Line is the remarkable versatility of the compressed material. This densified output can be efficiently fed into a repelletizer, repurposed as raw material for manufacturing new products, seamlessly recycled, or responsibly disposed of. This empowers businesses with greater flexibility in managing their plastic waste streams and recyclables.
Transporting recyclables or waste presents a considerable challenge for companies striving for economy and efficiency. Loose, bulky materials consume excessive space, inflating transportation costs and negatively impacting the bottom line. Our innovative Plastic Film Shredding Densifying Recycling Line addresses this directly by compressing light, voluminous materials (like mixed plastic films or PP bags) into dense, compact forms that are significantly easier and cheaper to store and transport.
Key Advantages of Densification
Densifying plastic materials offers several compelling benefits:
Increased Bulk Density: Significantly reduces the volume of plastic film waste, making storage and handling far more efficient.
Reduced Transportation Costs: Denser material means more weight can be transported per truckload, drastically cutting logistics expenses.
Improved Handling & Feeding: The uniform, densified material is easier to feed consistently into subsequent processes like pelletizing or chemical recycling reactors.
Enhanced Recyclability: Produces a high-quality, denser feedstock preferred by many recycling facilities and repelletizing operations.
Lower Carbon Footprint: More efficient transportation directly translates to reduced fuel consumption and emissions.
Notably, using densified plastic film for chemical recycling has become a prominent trend for processing PE and PP films in the USA and globally, highlighting the value of this pre-processing step.
Our Comprehensive Solution
Our Plastic Film Shredding Densifying Recycling Line offers a complete, turnkey solution for transforming dirty bales of PP/PE films into a densified product. This output is perfectly suited for chemical recycling applications or further processing into plastic granules via pelletizing. We provide standard line capacities ranging from 200kg/h up to 1000kg/h, and can readily customize manufacturing to meet your specific requirements.
Core Process Steps:
1. Shredding: Breaking Down Bales
Compacted bales of plastic film are initially fed into a robust shredder (often equipped with a movable hopper) to break them down into smaller, more manageable pieces.
2. Wet Granulation: Size Reduction & Initial Cleaning
The shredded material, still too large for efficient densifying, passes through a wet granulator. Water sprayed into the cutting chamber performs partial washing and reduces friction, cutting the shreds into small flakes.
3. Sink/Float Separation: Contaminant Removal
Flakes move through a sink/float tank. Heavier contaminants like dirt, sand, or stones sink, while the lighter plastic film flakes float, allowing for effective separation and further cleaning.
4. Squeezing & Densifying: The Core Transformation
This crucial stage utilizes a specialized squeezer dryer. A large screw conveys and compresses the clean, wet flakes, while controlled heating helps evaporate residual moisture and fuse the plastic. This transforms the film into irregular, densified pellets or agglomerates with a significantly increased bulk density (approx. 350-410 kg/m³) and very low moisture content (often below 3%). An optional secondary granulator can further refine the size if needed.
Our reliable, multifunctional squeezer dryer component can adeptly remove moisture from over 30% down to below 3% (ideal for material from a washing line), increase material bulk density up to 10 times, and effectively compact the processed plastic.
Our washing line systems are meticulously designed with the specific application in mind, whether handling post-consumer, post-industrial, or agricultural plastic waste. Rumtoo can supply individual components to upgrade your existing line or deliver a complete, integrated turnkey solution.
We are committed to providing clients with innovative and efficient solutions for their material processing and transportation needs. Contact us today to learn more about how our Plastic Film Shredding Densifying Line can benefit your business!
Warranty
All recycling machines come with a 1 year limited warranty.
All of our products can be customized according to customer requirements.
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As we venture into the 21st century, sustainability has become a focal point for businesses, governments, and individuals alike. Efficiently recycling plastic waste is crucial to this, particularly given the rising concerns over plastic pollution. At the heart of this environmental revolution, plastic recycling machines are playing a key role. This blog post will delve into the latest trends in plastic waste recycling machinery, with a special focus on pioneering recyclers that are shaping the future of this crucial industry.
In recent years, plastic waste has become a major environmental issue. To tackle this issue, recycling machines have been developed to help reduce plastic pollution and promote sustainability. In this blog post, we will explore the latest trends in plastic recycling machines and highlight their benefits for recyclers. One of the most notable trends in plastic recycling machinery is innovation. New technologies are being developed to make the processing of plastics more efficient and effective. For example, some machines now use artificial intelligence to automatically sort different types of plastic. This not only saves time but also reduces errors, improving overall efficiency. Another trend is customization. Many companies now offer customized solutions based on specific needs or requirements. This means recyclers can choose from a range of options depending on their budget, capabilities, or other factors. Finally, the industry’s focus on sustainability is growing. Many manufacturers are using environmentally friendly materials and processes to produce their machines, while others are developing new ways to recycle more types of plastics. Overall, these innovations are shaping the future of the plastic recycling industry, making it more efficient, cost-effective, and sustainable than ever before!
Meeting High Capacity Needs
With the ever-growing demand for plastic recycling, recycling machines must adapt to the needs of large-scale production. The trend for high-capacity machines addresses this necessity, allowing recyclers to efficiently handle larger volumes of plastic waste. These machines are designed to handle mass production while maintaining optimal performance, ensuring a seamless workflow throughout the recycling process. By meeting high production capacity needs, recyclers can boost their productivity and help drive a more efficient circular economy.
Smart Recycling Machines:
A key trend in the future of plastic recycling is the rise of intelligent machines. These cutting-edge devices use advanced technologies such as Artificial Intelligence (AI) and Machine Learning (ML) to enhance efficiency and outcomes. AI-driven systems can streamline key processes including sorting, shredding, and cleaning. By minimizing manual intervention, identifying, sorting, and recycling different types of plastics becomes more accurate. This precision optimizes the recycling process, reducing contamination while not only enhancing operational efficiency but also lowering labor costs and enhancing safety measures.
Energy-saving Machines:
As the world pays increasing attention to energy consumption, energy-saving recycling machines are attracting more and more attention. These machines are designed to consume less energy while maintaining high operational efficiency. By reducing energy demand, these machines not only lower operating costs but also contribute towards the larger goal of reducing carbon emissions.
Compact and Modular Design
Compact and modular design is becoming a major trend in the field of plastic recycling machines. These designs offer numerous benefits to recyclers, including space-saving, easier installation and maintenance, and the ability to expand or customize the machine as needed. Compact and modular machines are particularly advantageous for small-scale recyclers or those with limited space. An example of a compact and modular plastic recycling machine is the KRS series air-cooled plastic recycling machine, which allows recyclers to select and combine different modules according to their specific needs.
Conclusion:
The latest trends in plastic recycling machines reflect the industry’s commitment to innovation, sustainability, and efficiency. As recyclers continue to push the boundaries of what’s possible, we can look forward to effectively managing and responsibly recycling plastic waste in the future. Through these advancements, the plastic recycling industry is not only adapting to current challenges but also shaping a sustainable future for us all.
As we closely follow these exciting developments, it’s clear that tomorrow’s machines will continue to drive progress in this crucial industry, leading us towards a more sustainable world.
Spotlight on Innovators:
An industry leader is Rumtoo Machine. This start-up company has developed a unique chemical recycling process that transforms unrecyclable plastic waste into valuable chemicals. This transformative technology has the potential to revolutionize the way we manage and recycle plastic waste.
To stay updated on the latest news from Genius, follow us on our social media channels.
Rigid plastics are a type of plastic material that are produced through various thermoforming processes. These plastics are often used in private households and the industrial sector for products such as buckets, watering cans, plastic pallets, trash containers, and pipes.
Unfortunately, many rigid plastics are often mistakenly thrown away in the residual waste garbage can or bulky waste. When this happens, these plastics can no longer be recycled and are often incinerated to generate energy.
To combat this issue, it is important to recycle post-consumer and industrial rigid plastics. One effective way to do this is through shredding with machines like the Rumtoo shredder. By shredding rigid plastics into high-quality recyclate, we can create the foundation for all products made from recycled plastics, thereby promoting sustainable processing practices.
Overall, recycling rigid plastics is crucial for reducing waste and conserving natural resources. By properly recycling these materials, we can extend their lifecycle and create a more sustainable future for generations to come.
Voluminous hard plastic waste
Shredded rigid plastic housings
What are rigid plastics?
Rigid plastics are a type of plastic material that is stiff, strong, and retains its shape even when not in use. They are produced through various thermoforming processes and include products such as buckets, watering cans, flower pots, pasta strainers, garden furniture, laundry baskets, plastic pallets, trash containers, and pipes. Due to their durability and strength, these plastics are often used in private households and the industrial sector.
Rigid plastics differ from flexible plastics, which are soft and pliable, and are often used for products like plastic bags, packaging films, and shrink wraps. While both types of plastics can be recycled, rigid plastics are often more difficult to recycle due to their size and shape. However, with the use of advanced recycling technologies and machinery, recycling of rigid plastics is becoming more efficient and effective, and is an important step towards reducing waste and promoting sustainable processing practices.
What materials are rigid plastics made of?
Rigid plastics are made of various materials including:
PE (Polyethylene)
HDPE (High-density Polyethylene)
PP (Polypropylene)
PS (Polystyrene)
PET (Polyethylene terephthalate)
PA (Polyamide)
PC (Polycarbonate)
ABS (Acrylonitrile butadiene styrene copolymer)
PVC (Polyvinyl chloride)
Rigid plastics can be produced from thermoplastics using various processes. For example, toys and car parts are manufactured by injection molding, bottles and containers are produced by blow molding, and large hollow bodies such as industrial drums or water storage tanks are produced by rotational molding.
Feature
ModelDS-800DS-1000DS-1200DS-1500
Number of Rotary Blades30pcs39pcs48pcs57pcs
Motor power30kW37kW55kW75kW
Knife materialSKD11SKD11SKD11SKD11
Main motor powerΦ275Φ315Φ375Φ400
Approx.Output（kg/hr）45080012001500
Rotating speed（rpm/min）82828282
This document describes an effective Rigid Plastics Shredder Recycle Machine for processing large pieces of rigid plastics, such as plastic lumps, extruder purges, entire sheet rolls, and more.
Introduction
The Rigid Plastics Shredder Recycle Machine described here is an ideal solution for shredding rigid plastics due to its many impressive features.
One key feature is its continuous feeding mechanism, which allows for high shredding efficiency and uninterrupted shredding of materials. The machine also has a movable hopper that enables jam-free shredding of rigid plastics, ensuring smooth and efficient operation.
To further maximize productivity, the rotor is customized with a large rotating diameter, providing a greater shredding contact surface. This helps to increase the speed and effectiveness of the shredding process.
In addition, the transmission parts of the machine are connected by a coupling, reducing vibration and protecting the main shaft and reducer from damage caused by force. The machine also has stationary knives placed on the top and bottom of the main shaft, which effectively cut the rigid plastic material without warping the main shaft.
To ensure a safe and stable work environment, this Rigid Plastics Shredder Recycle Machine is equipped with a PLC self-programming electrical control system that allows for functions such as start, stop, forward rotation, and automatic overload protection. This fully automated system ensures the machine operates safely and efficiently.
Overall, these features make this plastic shredder machine a reliable and effective solution for shredding rigid plastics, allowing for increased productivity and reduced waste in the recycling process.
Warranty
All recycling machines come with a 1 year limited warranty.
INQUIRIES
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Our company offers a wide range of belt conveyor systems tailored to meet your needs. Our selection includes flat belt conveyors, inclined belt conveyors, high-speed belt conveyors, chain conveyors, and more. Our products can be used in various industries, including PET bottle washing systems, and we can also provide customized conveyor solutions to meet specific requirements.
One feature of our belt conveyors is inverter control, which allows for precise speed adjustments. Additionally, our belt conveyors are designed with durability in mind. The edges are sealed with PVC, which provides excellent wear resistance and extends the useful life of the product. We also offer the option of rubber or PVC belts, equipped with barrier strips to prevent product spillage and ensure safe and efficient transportation.
Our company specializes in providing an efficient and sustainable solution for plastic film recycling. We understand the importance of maintaining a healthy environment while also meeting the growing demand for plastic pellets. Our complete plastic film washing line is designed to handle polypropylene (PP), polyethylene (PE), and a wide range of other plastic films. Using state-of-the-art technology, our fully automated plastic film washing and pelletizing line consists of a series of plastic recycling machines that are strategically arranged to optimize efficiency and minimize waste.
In addition to our standard Plastic Film Washing Line, which have input capacities ranging from 500kg/h to 3000kg/h, we also offer custom setups for clients with larger recycling needs. These custom setups utilize additional machinery and increased capacity, ensuring that we can meet the unique demands of each of our clients.
Our turnkey solution is not only effective in recycling loose or baled plastic film into plastic pellets, but it also helps to reduce the carbon footprint of plastic waste. By recycling plastic film instead of sending it to landfill sites, we are able to contribute to a healthier environment for future generations.
We take pride in our commitment to sustainability and excellence in customer service. Our team of experts is always available to help you find the right solution for your plastic film recycling needs. Contact us today to learn more about our turnkey solution and how we can help you make a positive impact on the environment while also achieving healthy margins.
Main Technical Parameter
ModelGSH-500GSH-600GSH-700GSH-800
Rotating speed（rpm/min）550500428370
Rotary diameter（mm）Φ500Φ600Φ700Φ800
Main motor power45kW55kW90kW110kW
Knife materialSKD11SKD11SKD11SKD11
Capacity（kg/h）500-800800-15001500-20002000-2500
We are pleased to offer you a free solution design service. Our team of experts will design the most suitable plastic film cleaning line solution for you based on your needs and requirements. Please contact us for more information and to start discussing your project.
Working Principle
The entire plastic film washing line is controlled via a central electric control panel and cabinet. Each piece of equipment is connected using conveyors.
Plastic Shredder Machine：
As long pieces of plastic film easily tangle (imagine saran wrap) and clogs conveyors and rotary-based machines, the first step is to cut the plastic film into smaller pieces using a plastic shredder machine. The resulting plastic pieces from the plastic shredder is around 1-5 inches.
Plastic Granulator：
The plastic granulator cuts the plastic film into even smaller pieces approximately 10-20mm in size. With water constantly injected into the cutting chamber, our wet granulation process also “pre-treats”and partially cleans the plastic film before moving onto the next machine.
Friction Washer：
A high-power washing machine, our cold water friction washers spins at nearly 1,000 rotations per minute. As the PP /
PE films enters the friction washer, the plastic film rubs against each other at high speeds getting rid of hard to remove contamination. At the same time, any paper and cardboard is broken down into fibers and removed. While one friction washer isstandard, various washing plants have requested a secondary friction washer to ensure thorough cleanliness.
Sink Float Separation Tank：
Using water as a medium, materials that float are separated from materials that sink. In the case of plastic film recycling, PP and PE films will float while heavier contamination such as dirt, sand, glass, metals, other plastics will sink. A screw conveyor at the bottom of the sink float separation tank removes the contamination. While separation is one aspect of this apparatus, a secondary function is to further clean the plastic film.
Centrifugal Dewatering Machine：
The first step in the drying process, our centrifugal dewatering machine uses centrifugal force to remove a large portion of water within the plastic film before moving forward onto the thermaldryers. As thermal dryers use heat to dehydrate water, it requires more energy consumption during operation. Hence, the use of the dewatering machine is beneficial in savings for long run operations costs.
Screw Press Dewatering Machine：
An optional piece of equipment, the screw-press dewatering machine is a more advance version of the standard dewatering machine. Instead of using centrifugal force to remove water from the plastic film, the screw press squeezes the water out via high pressure. This machine can actually take the place of both the dewatering machine and thermal dryers.
Thermal Dryer +Cyclone Separator：
The clean plastic film is vacuumed out of the dewatering machine and into the thermal dryer system where it’ ll travel down a series of stainless steel tubes mixing with hot air. The remaining moisture is dehydrated in this process which ends with a cyclone separator. The cyclone separator allows the plastic film to mix with a fresh stream of cold air which prepares it for storage into the product silo. The cyclone separator is also effective in removing fines and such dust.
Product Silo：
A storage tank for the clean, dry pieces of plastic film.
Plastic Pelletizing Machine:
The final step in plastic film recycling and maybe the most important, the clean film needs to be processed into plastic pellets before it can be used in production. To do so, we offer a specialized plastic film water ring pelletizer system that produces beautiful round plastic pellets.
Warranty
All recycling machines come with a 1 year limited warranty.
INQUIRIES
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Our double-shaft plastic shredder machines are a critical part of the plastic recycling process. They are designed to handle large volumes of bulky plastic materials, such as bales of plastic film and rigid plastics. These heavy-duty machines use low-speed, high-torque technology to pre-cut the materials, making it easier to process them further down the line. Additionally, our shredders feature a wide intake chute opening, which allows for a more efficient and effective shredding process. The materials are shredded into small pieces, typically between 1-5 inches, making them easier to handle and transport. By investing in our double-shaft plastic shredder machines, you can streamline your plastic recycling process, save time, and reduce waste.
Double shaft shredder is a commonly used crushing equipment, widely used in waste recycling, biomass energy utilization, recycling, wood processing, electronic waste processing, plastic recycling, and other industries. Specific applications include the following aspects:
Plastic Recycling Field: Double shaft shredder can be used to process waste plastic products, such as plastic bottles, plastic pipes, plastic films, plastic sheets, etc., and crush them into small particles for subsequent classification, cleaning, recycling, and other treatments.
Wood Processing Field: Double shaft shredder can also be used to process wood waste, such as wood boards, wood strips, sawdust, etc., and crush them into wood chips or wood powder for the production of biomass fuel, pressing into wood pellets, etc.
Electronic Waste Processing Field: Double shaft shredder can handle electronic waste, such as wires, cables, discarded appliances, mobile phones, etc., and crush them into small particles for classification and extraction of valuable metals and other materials.
Recycling Resource Utilization Field: Double shaft shredder can be used to process various waste materials, such as waste tires, scrap steel, waste fabrics, etc., and crush them into small particles for subsequent classification, cleaning, and extraction of valuable materials.
Generally speaking, double shaft shredder has a wide range of application prospects in waste treatment and recycling resource utilization, and has made important contributions to promoting circular economy, energy conservation and emission reduction, environmental protection and governance, etc.
Single-Shaft vs Double-Shaft Plastic Shredders
Single shaft shredders and double shaft shredders are both used for shredding plastic materials. However, single shaft shredders are designed for processing softer and less dense materials, while double shaft shredders are better suited for harder and denser materials. Single shaft shredders are also generally more cost-effective and require less maintenance compared to double shaft shredders. However, double shaft shredders typically offer higher throughput rates and produce more uniform output. Ultimately, the choice between single shaft and double shaft shredders depends on the specific needs of the industry and the materials being processed.
Feature
ModelSSJ400-800SSJ400-1200SSJ450-800SSJ450-1200
Hydraulic motor power2×22kW2×30kW2×30kW2×45kW
Number of Blades16/2624/4016/2624/40
Approx.Capacity1500kg/h2500kg/h3000kg/h4000kg/h
Rotating speed（rpm/min）25/35 RPM25/35 RPM18/28 RPM18/28 RPM
Single-shaft shredders are better suited for handling solid, thick pieces such as plastic purging, runners, pallets, and even wood, branches, and bones. Double-shaft shredders use shear blades to cut the plastic material and are better suited for handling bulk volumes of hollow, lightweight plastics such as PE films, PP tubes, HDPE drums, and even rubber tires, automotive parts, and electronic waste.
Introduction
Plastic waste has become a major environmental issue in recent years. As a result, many companies and organizations are looking for ways to reduce their plastic waste and improve their sustainability efforts. One solution that has gained popularity in the industry is the double-shaft plastic shredder. In this blog post, we will explore the benefits and applications of this versatile machine.
Efficient and Versatile
The double-shaft plastic shredder is a powerful machine that can shred large quantities of plastic waste in a short amount of time. It is equipped with two shafts that rotate in opposite directions, which ensures that the plastic waste is shredded evenly and efficiently. This machine can handle a wide range of plastic materials, including PVC, PET, HDPE, and more. Additionally, the double-shaft plastic shredder can be used for various applications, such as recycling, waste reduction, and even product destruction.
Safe and Reliable
Safety is a top priority when it comes to operating any machinery, and the double-shaft plastic shredder is no exception. These machines are equipped with safety features such as emergency stop buttons, safety guards, and overload protection. Additionally, the double-shaft plastic shredder is designed to be easy to maintain, which ensures that it operates reliably and efficiently over time.
Cost-Effective and Environmentally Friendly
Investing in a double-shaft plastic shredder can be a cost-effective solution for companies and organizations that generate a lot of plastic waste. By shredding the plastic waste on-site, companies can reduce their transportation costs and landfill fees. Additionally, shredding plastic waste is an environmentally friendly solution, as it reduces the amount of plastic that ends up in landfills or pollutes our oceans.
Conclusion
The double-shaft plastic shredder is a versatile and efficient solution for companies and organizations that want to reduce their plastic waste and improve their sustainability efforts. With its ability to handle a wide range of plastic materials and applications, it is a valuable addition to any waste management system. Not only is it cost-effective and environmentally friendly, but it also ensures the safety and reliability of the shredding process. Investing in a double-shaft plastic shredder is a smart choice for any company that wants to make a positive impact on the environment while also saving money in the long run.
Advantages
The knife adopts high alloy steel 42CrMo, which has high strength and toughness.
The blade of D-rotor and DM rotor adopts D2 steel, and the knife adopts 42CrMo steel.
The main electrical components are trusted brands such as Siemens and Schneider.
The auto-reverse system re-orients the rotor direction when the motor is overloaded or the material is jammed.
The pusher ram is optional for hollow and gigantic materials.
Warranty
All recycling machines come with a 1 year limited warranty.
INQUIRIES
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Are you ready to kickstart or enhance your plastic bottle recycling business? Our comprehensive PET bottle washing line is your ultimate solution. This fully automated, turnkey system efficiently transforms baled PET bottles into pristine PET flakes, ready for market.
High-Quality PET Flakes for Top Dollar
With our PET bottle washing line, you can produce high-quality PET flakes that fetch premium prices from manufacturers of polyester staple fiber. Additionally, these flakes can be pelletized into granules for use in producing various PET products, increasing your business opportunities.
Environmental Benefits of PET Bottle Recycling
Recycling plastic bottles with our PET washing line significantly reduces waste in landfills and oceans, helping to conserve natural resources and cut down on greenhouse gas emissions. By investing in this technology, you contribute to a circular economy where materials are reused and repurposed rather than discarded.
Cutting-Edge Technology and Expertise
Backed by global experience in PET bottle washing and recycling, we offer advanced recycling technologies and tailored technical solutions. Our expertise ensures that you receive a system that adapts to the ever-changing needs of the market and your customers.
Smart Business Decision
Investing in a PET bottle washing line is not only an environmentally responsible choice but also a smart business move. Contact us today to discover more about our complete PET bottle washing line and see how it can elevate your plastic bottle recycling business.
Main Technical Parameter
Input Capacity
500kg/h
1000kg/h
1500kg/h
2000kg/h
3000kg/h
Required Space
42m×10m×6m
50m×15m×6m
55m×16m×6m
60m×18m×6m
100m×20m×6m
Operators
3-5 people
6-8 people
7-9 people
8-10 people
10-12 people
Installation Power
150kW
250kW
370kW
450kW
750kW
Water Circulation（T/H）
2
3
3
4
5
Post-consumer PET bottles are undoubtedly one of the most important components of the recycling market. Recycled PET can be used in a wide variety of applications and can bring significant financial returns to recycling companies.
Main system components：
Debaler Machine: The first step in our plastic bottle washing line is to break the compacted bales of PET bottles into a free-flowing stream. Once the bales are “busted”, the bottles can move freely onto the next machine.
Trommel: An optional piece of equipment, the trommel is a slowly rotating tunnel lined with small holes that are slightly smaller than the PET bottles. Small pieces of contamination such as glass, metals, rocks/dirt, paper, etc. can fall through the holes while the PET bottles move onto the next machine.
Wet Plastic Granulator: Sometimes referred to as a plastic crusher, our plastic granulator machine cuts the PET bottles into small flakes between 10-15mm in size. With water constantly spraying into the cutting chamber, this wet granulation process pre-treats and partially cleans the material before moving onto the next equipment.
Air Classifier: Air classification is a way to separate lighter materials from heavier ones. The main purpose of using the air classifier is to remove contaminations such as paper, cardboard, and plastic labels away from PET flakes.
Sink/Float Separation Tank: Using water as a medium, materials that float are separated from materials that sink. In the case of plastic bottle recycling, PET plastic will sink while plastic film (bottle labels) and PP/PE plastic (bottle caps) will float. A screw conveyor at the bottom of the sink/float separation tank moves the PET plastic to the next piece of equipment.
Hot Washer System: Hot washed PET flakes are of higher value because this process dissolves glues (used to glue labels onto the bottles) and leftover beverages/foods that are difficult to remove in a cold wash process. Although you can just use water in the hot washer system, adding washing agents can be added for better results.
Friction Washer: An efficient piece of cold water washing equipment, the high-speed friction washer uses friction as a mechanical way to remove any hard-to-remove dirt and debris from the PET flakes.
Dewatering Machine: The first step in the drying process, our centrifugal dewatering machine uses centrifugal force to remove a large portion of water within the PET flakes before moving forward onto our thermal dryers.
Thermal Dryer: PET flakes are vacuumed out of the dewatering machine into the thermal dryer where they travel down a series of stainless steel tubes mixed with hot air. This process removes any remaining moisture by dehydration. An attached cyclone separator mixes the PET flakes with cool air, preparing them for storage in the product silo.
Product Silo: A storage tank for the clean, dry PET flakes.
Pelletizer/Extruder: For the most part, PET flakes are used as is, particularly in manufacturing polyester fibers. However, we do have customers requiring plastic pelletizing machines such as our single-screw extruder pelletizers and twin-screw extruder pelletizers.
Step
Description
De-baling
Separating the PET bottles from baled packages
Metal Removal
Separating metal materials using magnets or electromagnets
Label Removal
Removing labels from the PET bottles chemically or mechanically
Metal Removal
Separating residual metal materials using magnets or electromagnets
Bottle Pre-washing
Initial washing of the PET bottles before the washing process
Optical Bottle Sorting
Sorting PET bottles by type and color using optical sensors
Manual Sorting
Further sorting of PET bottles by hand (by color, type, material, etc.)
Crushing
Shredding the PET bottles into small pieces
Dust Removal
Removing dust from the shredded PET bottle pieces
Flotation Hot washing
Cleaning the PET flakes using hot water in a flotation tank
Friction Washing
Removing remaining contaminants from the PET flakes using brushes or other methods
Rinsing
Rinsing the cleaned PET flakes to remove any remaining cleaning agents
Flushing Washing
High-pressure water rinsing of the PET flakes
Drying
Drying the PET flakes using air or a spinning process
Dust Removal
Removing any remaining dust from the dried PET flakes
Optical Flakes Sorting
Sorting PET flakes by type and color using optical sensors
Blending
Blending different colors and types of PET flakes
Online Inspection
Inspecting the quality of the PET flakes on the production line
Packing
Packaging the PET flakes in bags or other containers
PS：Equipment configuration and the process will be optimized accordingl to raw materials.
Equipment photos：
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Warranty All recycling machines come with a 1 year limited warranty.
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Introduction to the Component Composition and Working Principle of a Single-Axis Shredder
Single-Shaft Shredder is a mechanical equipment mainly used for crushing, processing, and recycling of waste materials. Its main components include the following parts:
Shaft: The shaft is the core component of the single-shaft shredder, which drives the blades to crush the materials. The shaft is usually made of high-strength steel and can withstand high-load working environments.
Blades: The blades are important parts on the shaft, used to shear, tear, cut, and grind materials. The blades are usually made of high-hardness and high-wear-resistant alloy steel to ensure good crushing effect and long service life.
Feed Hopper: The feed hopper is an important part of the single-shaft shredder, used to feed waste materials into the machine. The size and shape of the feed hopper are usually designed and optimized according to the material characteristics and processing requirements.
Discharge Outlet: The discharge outlet is an important part of the single-shaft shredder, used to discharge shredded particles from the machine. The design of the discharge outlet is usually based on material characteristics and processing requirements.
Drive System: The drive system is an important part of the single-shaft shredder, used to transmit the power of the electric motor to the shaft and blades. The drive system usually consists of a motor, reducer, coupling, and other components.
The working principle of the single-shaft shredder is that waste materials enter the machine through the feed hopper, are cut into small pieces by the blades, and are continuously pushed forward until they are shredded into small particles and discharged from the discharge outlet. During the entire crushing process, the high-speed rotation of the blades causes various forces such as friction, shearing, and tearing of the materials, thereby effectively crushing and processing waste materials.
Single-Shaft vs Double-Shaft Plastic Shredders
Single-Shaft Shredders and double-shaft shredders are both used for shredding plastic materials. However, single-shaft shredders are designed for processing softer and less dense materials, while double-shaft shredders are better suited for harder and denser materials. Single-shaft shredders are also generally more cost-effective and require less maintenance compared to double-shaft shredders. However, double-shaft shredders typically offer higher throughput rates and produce more uniform output. Ultimately, the choice between single-shaft and double-shaft shredders depends on the specific needs of the industry and the materials being processed.
Feature
ModelDS-600DS-800DS-1000DS-1200
Capacity（kg/h）30kW45kW2*37kW2*45kW
Hydraulic motor power4kW4kW5.5kW5.5kW
Knife materialSKD11SKD11SKD11SKD11
Main motor powerΦ400Φ400Φ450Φ500
Rotary diameter（mm）85858070
Rotating speed（rpm/min）400-600600-800800-12001500-2000
Single-shaft shredders are better suited for handling solid, thick pieces such as plastic purging, runners, pallets, and even wood, branches, and bones. Double-shaft shredders use shear blades to cut the plastic material and are better suited for handling bulk volumes of hollow, lightweight plastics such as PE films, PP tubes, HDPE drums, and even rubber tires, automotive parts, and electronic waste.
Introduction
Single Shaft Shredder machines are used for the reduction of size of different materials. They are designed to process various materials ranging from plastics, rubber, wood, paper, and other waste materials. The machines are used in industries to process waste materials to reduce them to a manageable size.
High-Quality Output
The Single Shaft Shredder is designed to produce high-quality output. The machine is equipped with a rotor that is fixed with blades. The rotor rotates at a high speed, which ensures the materials are shredded into small pieces. The shredder ensures the materials are cut into small pieces that are easy to handle and transport. The machine produces uniform output, which is suitable for recycling processes.
Low Maintenance Cost
The Single Shaft Shredder is designed for low maintenance cost. The machine is equipped with a sturdy frame that provides support for the rotor and the blades. The blades are made from high-quality materials that can withstand the pressure that comes with shredding materials. The machine requires minimal maintenance, which makes it a cost-effective option for industries.
High Efficiency
The Single Shaft Shredder is designed for high efficiency. The machine is equipped with a powerful motor that provides the necessary power to the rotor. The motor is designed to operate at high speeds, which ensures the materials are shredded into small pieces. The machine is designed to handle large volumes of materials, which makes it suitable for industries that require high throughput.
Conclusion
Single Shaft Shredder machines are essential in industries that process waste materials. The machines are designed to produce high-quality output, require minimal maintenance, and operate efficiently. The machines are available in different sizes and designs, which makes it easy for industries to choose the machine that suits their needs. If you are in the market for a shredder machine, consider the Single Shaft Shredder.
Adapt the screen to your needs. The smaller the hole diameter, the finer the shredded material that is discharged. Screens can be exchanged flexibly and are bolted as standard.
Perfect cutting gap thanks to adjustable counter knives
Warranty
All recycling machines come with a 1 year limited warranty.
INQUIRIES
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