Standard Plastic Granulator

Standard Plastic Granulator

Standard Plastic Granulator

Standard Plastic Granulator is a type of machinery designed specifically for crushing and processing plastic waste. It can quickly and effectively crush various types of plastic products, such as bottles, pipes, containers, and woven bags, into small particles, providing convenience for subsequent processing.

The working principle of the Plastic Crusher is to use a rotating cutter wheel to quickly cut and crush plastic waste into small pieces, which enter the sieve hole with the rotation of the cutter wheel and further crush into small particles. The crushed small particles can be directly used for plastic product manufacturing, or further processed and recycled.

Plastic Granulator is widely used in plastic recycling, waste disposal, and granulation. By using this equipment, waste pollution to the environment can be minimized, waste disposal costs can be reduced, and convenience is provided for plastic recycling. In addition, Plastic Crusher is easy to operate, safe, and reliable, and can be adjusted and optimized according to different material characteristics and processing requirements.

In summary, Plastic Granulator is an efficient, reliable, and environmentally friendly machinery that can be widely used for recycling and utilization of plastic waste, providing effective technical means for sustainable development.

Main Technical Parameter

ModelGSH-500GSH-600GSH-700GSH-800 Rotating speed(rpm/min)550500428370 Rotary diameter(mm)Φ500Φ600Φ700Φ800 Main motor power45kW55kW90kW110kW Knife materialSKD11SKD11SKD11SKD11 Capacity(kg/h)500-800800-15001500-20002000-2500

Our standard heavy-duty plastic granulator machines, sometimes called plastic crushers, are essential machines in the plastic recycling industry.

Working Principle

Our plastic granulator machine operates with an open rotor that is mounted with heavy-duty knives in either a double-scissor cut or v-shape array based on your needs. As the rotor spins at high speeds, its knives come into contact with stationary knives mounted within the cutting chamber. The material is continuously cut until it is small enough to pass through a screen filter. Our filter screens typically range from 10mm to 100mm, but can be customized according to your requirements. Our standard plastic granulator contains 12 rotor knives and 3 stationary knives. All knives use ultra-durable D2 (equivalent to SDK11) high-carbon, high-chromium steel, ensuring the longest usage times before requiring sharpening. The knives are easily adjustable with hydraulic-assisted access to the cutting chamber.

Warranty

All recycling machines come with a 1-year limited warranty.

Features

  • The blade adopts stepped distribution which can improve the cutting force and enhance working efficiency. Movable screen and dismounting convenience are easy for cleaning and changing. Sound insulation interlace is used in the feeding mouth to reduce the noise level and improve the working environment. A limited switch is installed in the feeding mouth to protect the operator’s safety.
  • Main electrical components are trusted brands such as Siemens and Schneider.
  • Hopper & cradle are hydraulically actuated for easy blade & screen replacement.
  • Rotary and counter blades can be re-sharpened, greatly reducing operating cost.

Applications

This general-purpose plastic granulator can be used for various applications of plastic recycling, including but not limited to grinding plastic bottles, films, and various small hard plastics.

Our plastic granulator is easy to operate, safe and reliable, and can be adjusted and optimized according to different material characteristics and processing requirements. In addition, using a plastic granulator can minimize environmental pollution, reduce waste disposal costs, and provide convenience for plastic recycling. It is an efficient, reliable, and environmentally friendly mechanical equipment, providing effective technical means for sustainable development.

Furthermore, for more convenience, we also provide wet plastic granulators, which have additional rubber seals and connected inlet hoses that allow continuous spraying of water during plastic cutting. This helps to clean plastic waste while keeping the blades cool during operation, thereby improving production efficiency and product quality.

Plastic Granulators VS Shredder Machines

Plastic granulators and shredder machines are both used in the recycling industry to process plastic waste, but they serve different purposes.

Plastic shredders are primarily used to reduce the size of bulky plastic products, such as large plastic containers, drums, and pipes, into smaller pieces that can be easily transported and processed. They use sharp blades to tear, shear, and slice the plastic waste into smaller pieces.

Plastic granulators, on the other hand, are used to process smaller plastic waste, such as plastic bottles, films, and small hard plastics, into small particles that can be directly used for plastic product manufacturing or further processed and recycled. They use rotating cutter wheels to cut and crush plastic waste into small pieces, which enter the sieve hole with the rotation of the cutter wheel and further crush into small particles.

Both plastic shredders and granulators can be adjusted and optimized according to different material characteristics and processing requirements. Choosing the right equipment depends on the type and size of plastic waste being processed, as well as the desired output size and quality.


INQUIRIES

To get the latest prices and lead times, send us a message using the form below.

Contact Form Demo
First Name
Last Name
Email
Subject
Your Message
Submit Form
window.fluent_form_ff_form_instance_1_3 = {"id":"1","settings":{"layout":{"labelPlacement":"top","helpMessagePlacement":"with_label","errorMessagePlacement":"inline","cssClassName":"","asteriskPlacement":"asterisk-right"},"restrictions":{"denyEmptySubmission":{"enabled":false}}},"form_instance":"ff_form_instance_1_3","form_id_selector":"fluentform_1","rules":{"names[first_name]":{"required":{"value":false,"message":"This field is required"}},"names[middle_name]":{"required":{"value":false,"message":"This field is required"}},"names[last_name]":{"required":{"value":false,"message":"This field is required"}},"email":{"required":{"value":true,"message":"This field is required"},"email":{"value":true,"message":"This field must contain a valid email"}},"subject":{"required":{"value":false,"message":"This field is required"}},"message":{"required":{"value":true,"message":"This field is required"}}},"debounce_time":300};

Plastic Recycling Washing Systems | 2024 State-of-the-Art Solutions

an industrial plastic recycling washing system or recycling plant. The large machinery with conveyor belts and sorting components is typical of equipment used to wash, sort and process plastic waste materials as part of the plastic recycling process. These systems are designed to efficiently handle large volumes of plastic items or bales, separating them by type, removing contaminants through washing/rinsing stages, and preparing the cleaned plastic materials for further recycling and reprocessing into new plastic products or raw materials. The orange and gray coloring of the machinery is also characteristic of many plastic recycling facilities and systems.

Plastic waste is one of the biggest environmental challenges facing our planet today. With millions of tons of plastic ending up in landfills, oceans, and natural habitats each year, it’s clear that we need to find better ways to manage this problem. One crucial step in the plastic recycling process is washing and cleaning the materials to remove contaminants and impurities. In this article, we’ll explore the state-of-the-art plastic recycling washing systems that are leading the way in creating a cleaner, more sustainable future.

Rigid Plastic Washing Recycling Line

this appears to be a plastic recycling line or system used for sorting, processing and recycling various types of plastic waste materials. The main components visible are: 1) A large inclined conveyor belt or ramp, likely for feeding in mixed plastic waste streams. 2) Several sorting stations or units with rotating cylindrical screens or trommels, which can separate materials by size. 3) Additional conveyor belts and chutes to transport and direct different sorted plastic fractions. 4) An enclosed housing or control room section at the head of the system. This type of integrated recycling line allows mixed plastic waste to be efficiently sorted by methods like screening, air separation, and potentially automated optical sorting. Different sorted plastic types like bottles, films, rigid plastics etc. can then be further processed separately through shredding, washing, and pelletizing operations to produce recycled plastic resin/pellets as the final output product. Such industrial-scale sorting and recycling systems are critical for effectively recovering and recycling large volumes of post-consumer and post-industrial plastic scrap/waste in an automated, controlled fashion.

Rigid Plastic Washing Recycling Line: A Solution for Sustainable Plastic Recycling

Rigid Plastic Washing Recycling Line is a revolutionary technology that is transforming the way waste plastic is recycled. This technology is designed to help companies reduce their plastic waste footprint and promote environmental sustainability.

What is Rigid Plastic Washing Recycling Line?

The market for recycling PE PP rigid materials is growing rapidly. These materials are used in a wide variety of plastic products that we use in our daily lives, including milk bottles, food packaging boxes, shampoo bottles, plastic chairs, tables, and pipes. At our recycling facility, we understand the importance of properly recycling these materials, which is why we have designed and customized our recycling machines to meet the unique needs of different types of PE PP rigid materials.

Our complete recycling solution includes a heavy-duty shredder with an overhead magnet, a granulator, a sink-float separation tank, a centrifugal dryer, a thermal dryer, a zigzag separator, and a dual-bag filling station. These machines work together to ensure that the waste materials are properly washed and recycled, resulting in high-quality plastic flakes that can be used in the manufacturing of plastic products once again.

By using our rigid plastic washing Recycling Line, you can contribute to a cleaner environment and promote sustainable manufacturing practices. We are committed to providing reliable and efficient recycling solutions that meet your needs and exceed your expectations. Contact us today to learn more about our PE PP rigid material recycling services.

Main Technical Parameter

Input Capacity500kg/h1000kg/h1500kg/h2000kg/h Required Space42m×10m×6m50m×15m×6m55m×16m×6m60m×18m×6m Operators3-4 people5-6 people5-6 people5-6 people Installation Power150-200kW250-300kW370kW450-500kW Water Circulation(T/H)2345

Thanks to our innovative washing technology and high-quality performance, we are able to provide reliable and efficient recycling solutions for our customers. Our commitment to using the latest technology ensures that our recycling processes are environmentally friendly and sustainable, while also delivering high-quality results.

Main System Components

Equipment Function Feeding Conveyor Belt Presents an even material feed to the plant. Shredder Shreds the material into smaller pieces for use in granulator. Granulator Reduces the size further and makes the plastic stream more uniform. Screw Washer Washes and transfers the material into next step. Sink-Float Separation Tank Removes contamination and helps wash the material. Centrifugal Dryer Dries the product by high speed rotation. Thermal Dryer System Dries the material by thermal air. Zig-Zag Classifier Removes labels and fine particles. Bag Station Delivers the product into storage bags. Electrical Panel Provides an interface for the operator to control the system.

Benefits of Rigid Plastic Washing Recycling Line

Using Rigid Plastic Washing Recycling Line has numerous benefits for both the environment and businesses. Some of the benefits include:

Environmental Benefits

  • Reduces plastic waste which helps to reduce pollution in the environment.
  • Reduces the amount of plastic sent to landfills which helps to conserve natural resources.
  • Promotes sustainability by creating a circular economy for plastics.

Business Benefits

  • Lower costs of waste disposal.
  • Provides a new source of raw materials for the production of new plastic products.
  • Enhances the brand reputation of businesses by promoting environmental sustainability.


Conclusion

Rigid Plastic Washing Recycling Line is an innovative technology that is transforming the plastic waste recycling industry. It is a highly efficient and cost-effective process that provides numerous benefits to both the environment and businesses. By using this technology, companies can reduce their plastic waste footprint and promote environmental sustainability.


Rigid Plastic Washing Recycling Line

PS:Equipment configuration and the process will be optimized according to raw materials.

Warranty

All recycling machines come with a 1-year limited warranty.

INQUIRIES

To get the latest prices and lead times, send us a message using the form below.

Contact Form Demo
First Name
Last Name
Email
Subject
Your Message
Submit Form
window.fluent_form_ff_form_instance_1_4 = {"id":"1","settings":{"layout":{"labelPlacement":"top","helpMessagePlacement":"with_label","errorMessagePlacement":"inline","cssClassName":"","asteriskPlacement":"asterisk-right"},"restrictions":{"denyEmptySubmission":{"enabled":false}}},"form_instance":"ff_form_instance_1_4","form_id_selector":"fluentform_1","rules":{"names[first_name]":{"required":{"value":false,"message":"This field is required"}},"names[middle_name]":{"required":{"value":false,"message":"This field is required"}},"names[last_name]":{"required":{"value":false,"message":"This field is required"}},"email":{"required":{"value":true,"message":"This field is required"},"email":{"value":true,"message":"This field must contain a valid email"}},"subject":{"required":{"value":false,"message":"This field is required"}},"message":{"required":{"value":true,"message":"This field is required"}}},"debounce_time":300};
en_USEnglish