1000-1500 kg/h Bottle Washing Line BOM Cost

Investing in industrial recycling machinery is a significant decision, and for businesses looking to process PET bottles efficiently, a clear understanding of costs is paramount. At Rumtoo, we believe in transparency and providing our clients with detailed information to make informed choices. This article delves into the complete Bill of Materials (BOM) and associated costs for a typical 1000-1500 kg/h PET Bottle Washing Line, offering valuable insights for procurement managers, engineers, and recycling plant operators.

Our focus here is on a standard line, similar to one designed for robust operations, which can be upgraded or tailored to specific client needs. Understanding the component costs not only aids in budgeting but also in appreciating the quality and complexity of each part of the washing process.

Why is a Detailed Bill of Materials (BOM) Crucial?

• Transparency: It clearly lists every major component and its cost, eliminating hidden fees.
• Comparison: Allows for easier comparison between different suppliers or line configurations.
• Budgeting & Planning: Provides a solid foundation for financial planning and return on investment (ROI) calculations.
• Customisation: Helps identify areas where specifications can be adjusted to meet specific operational needs or budget constraints.
• Maintenance & Spares: Serves as a reference for future maintenance and ordering spare parts.

The Workflow: How a Bottle Washing Line Operates

Before we break down the costs, let’s briefly outline the typical journey of a PET bottle through a washing line. This helps in understanding the role and importance of each piece of machinery listed in the BOM.

The general process involves:

1. Infeed & Pre-processing: Bottles are fed into the system, often via a conveyor, and may undergo initial de-baling or manual sorting.
2. Size Reduction: Granulators or shredders break down the bottles into smaller flakes.
3. Label & Contaminant Removal: Various stages like dry separators, air classifiers, and initial washing tanks remove labels, dust, and loose contaminants.
4. Intensive Washing: Hot washers with detergents and friction washers scrub the flakes to remove glue, food residues, and other stubborn impurities.
5. Rinsing & Separation: Clean water rinsing removes detergent residues, and float-sink tanks separate PET from lighter plastics like PP/PE (caps and rings).
6. Drying: Mechanical dewatering and thermal drying reduce moisture content to acceptable levels for further processing.
7. Storage: Cleaned and dried flakes are collected in silos.

For those looking specifically at PET applications, our PET Bottle Recycling Machine page offers further insights into the technology and its benefits.

Detailed BOM Cost Breakdown for a 1000-1500 kg/h PET Bottle Washing Line

The following is a detailed machinery list, specifications, and approximate quotation (FOB Port of Shanghai) for a line with a capacity of 1000-1500 kg/h and a total installed power of approximately 310 KW. Please note that these prices are indicative and the final value will depend on the precise specifications agreed upon.

Ordering Information and Commercial Terms

• Quotation Basis: Prices are typically quoted as FOB (Free on Board) Port of Shanghai.
• Payment Terms: 30% down payment (T/T), 70% balance upon pickup (T/T).
• Delivery Time: 60-90 working days after down payment.
• Price Validity: Listed prices are approximate; final value based on specifications.
• Warranty: One Year.
• Packing: Wooden Cases. Spare parts available upon request.

Beyond the BOM: Other Essential Cost Considerations

• Shipping and Logistics
• Import Duties and Taxes
• Installation and Commissioning
• Site Preparation
• Operator Training
• Consumables and Utilities (water, electricity, detergents, wear parts)
• Local Permits and Compliance

Why Partner with Rumtoo?

At Rumtoo, we are more than just equipment suppliers; we are partners in your recycling success. We specialise in robust and efficient plastic recycling machinery, designed for longevity and optimal performance.

Our team works closely with clients to understand their unique requirements, offering tailored solutions and comprehensive support from initial enquiry to after-sales service. We believe that a transparent and detailed understanding of costs, as outlined in this BOM overview, is the first step towards a successful investment.

Conclusion

Investing in a PET bottle washing line is a strategic move towards sustainability and profitability. By understanding the complete Bill of Materials and associated costs, businesses can confidently plan their investment. The $227,500 approximate machinery cost for a 1000-1500 kg/h line, as detailed above, represents a significant commitment, but one that offers substantial returns through the production of high-value recycled PET.