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Rigid Plastics Shredder Recycle Machine

Categories Plastic Shredders Posted on Author Rumtoo Plastic Recycling Machine Tags , , , , ,
Rigid Plastics Shredder Recycle Machine

Shredding and Recycling Rigid Plastics

Rigid plastics are a type of plastic material that are produced through various thermoforming processes. These plastics are often used in private households and the industrial sector for products such as buckets, watering cans, plastic pallets, trash containers, and pipes.

Unfortunately, many rigid plastics are often mistakenly thrown away in the residual waste garbage can or bulky waste. When this happens, these plastics can no longer be recycled and are often incinerated to generate energy.

To combat this issue, it is important to recycle post-consumer and industrial rigid plastics. One effective way to do this is through shredding with machines like the Rumtoo shredder. By shredding rigid plastics into high-quality recyclate, we can create the foundation for all products made from recycled plastics, thereby promoting sustainable processing practices.

Overall, recycling rigid plastics is crucial for reducing waste and conserving natural resources. By properly recycling these materials, we can extend their lifecycle and create a more sustainable future for generations to come.

Voluminous hard plastic waste

Shredded rigid plastic housings

What are rigid plastics?

Rigid plastics are a type of plastic material that is stiff, strong, and retains its shape even when not in use. They are produced through various thermoforming processes and include products such as buckets, watering cans, flower pots, pasta strainers, garden furniture, laundry baskets, plastic pallets, trash containers, and pipes. Due to their durability and strength, these plastics are often used in private households and the industrial sector.

Rigid plastics differ from flexible plastics, which are soft and pliable, and are often used for products like plastic bags, packaging films, and shrink wraps. While both types of plastics can be recycled, rigid plastics are often more difficult to recycle due to their size and shape. However, with the use of advanced recycling technologies and machinery, recycling of rigid plastics is becoming more efficient and effective, and is an important step towards reducing waste and promoting sustainable processing practices.

What materials are rigid plastics made of?

Rigid plastics are made of various materials including:

  • PE (Polyethylene)
  • HDPE (High-density Polyethylene)
  • PP (Polypropylene)
  • PS (Polystyrene)
  • PET (Polyethylene terephthalate)
  • PA (Polyamide)
  • PC (Polycarbonate)
  • ABS (Acrylonitrile butadiene styrene copolymer)
  • PVC (Polyvinyl chloride)

Rigid plastics can be produced from thermoplastics using various processes. For example, toys and car parts are manufactured by injection molding, bottles and containers are produced by blow molding, and large hollow bodies such as industrial drums or water storage tanks are produced by rotational molding.

Feature

ModelDS-800DS-1000DS-1200DS-1500 Number of Rotary Blades30pcs39pcs48pcs57pcs Motor power30kW37kW55kW75kW Knife materialSKD11SKD11SKD11SKD11 Main motor powerΦ275Φ315Φ375Φ400 Approx.Output（kg/hr）45080012001500 Rotating speed（rpm/min）82828282

This document describes an effective Rigid Plastics Shredder Recycle Machine for processing large pieces of rigid plastics, such as plastic lumps, extruder purges, entire sheet rolls, and more.

Introduction

The Rigid Plastics Shredder Recycle Machine described here is an ideal solution for shredding rigid plastics due to its many impressive features.

One key feature is its continuous feeding mechanism, which allows for high shredding efficiency and uninterrupted shredding of materials. The machine also has a movable hopper that enables jam-free shredding of rigid plastics, ensuring smooth and efficient operation.

To further maximize productivity, the rotor is customized with a large rotating diameter, providing a greater shredding contact surface. This helps to increase the speed and effectiveness of the shredding process.

In addition, the transmission parts of the machine are connected by a coupling, reducing vibration and protecting the main shaft and reducer from damage caused by force. The machine also has stationary knives placed on the top and bottom of the main shaft, which effectively cut the rigid plastic material without warping the main shaft.

To ensure a safe and stable work environment, this Rigid Plastics Shredder Recycle Machine is equipped with a PLC self-programming electrical control system that allows for functions such as start, stop, forward rotation, and automatic overload protection. This fully automated system ensures the machine operates safely and efficiently.

Overall, these features make this plastic shredder machine a reliable and effective solution for shredding rigid plastics, allowing for increased productivity and reduced waste in the recycling process.

Warranty

All recycling machines come with a 1 year limited warranty.

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Double-Shaft Plastic Shredder

Categories Plastic Shredders Posted on Author Rumtoo Plastic Recycling Machine Tags , , ,
Double-Shaft Plastic Shredder

Introduction of Double Shaft Shredder

Our double-shaft plastic shredder machines are a critical part of the plastic recycling process. They are designed to handle large volumes of bulky plastic materials, such as bales of plastic film and rigid plastics. These heavy-duty machines use low-speed, high-torque technology to pre-cut the materials, making it easier to process them further down the line. Additionally, our shredders feature a wide intake chute opening, which allows for a more efficient and effective shredding process. The materials are shredded into small pieces, typically between 1-5 inches, making them easier to handle and transport. By investing in our double-shaft plastic shredder machines, you can streamline your plastic recycling process, save time, and reduce waste.

Double shaft shredder is a commonly used crushing equipment, widely used in waste recycling, biomass energy utilization, recycling, wood processing, electronic waste processing, plastic recycling, and other industries. Specific applications include the following aspects:

  1. Plastic Recycling Field: Double shaft shredder can be used to process waste plastic products, such as plastic bottles, plastic pipes, plastic films, plastic sheets, etc., and crush them into small particles for subsequent classification, cleaning, recycling, and other treatments.
  2. Wood Processing Field: Double shaft shredder can also be used to process wood waste, such as wood boards, wood strips, sawdust, etc., and crush them into wood chips or wood powder for the production of biomass fuel, pressing into wood pellets, etc.
  3. Electronic Waste Processing Field: Double shaft shredder can handle electronic waste, such as wires, cables, discarded appliances, mobile phones, etc., and crush them into small particles for classification and extraction of valuable metals and other materials.
  4. Recycling Resource Utilization Field: Double shaft shredder can be used to process various waste materials, such as waste tires, scrap steel, waste fabrics, etc., and crush them into small particles for subsequent classification, cleaning, and extraction of valuable materials.

Generally speaking, double shaft shredder has a wide range of application prospects in waste treatment and recycling resource utilization, and has made important contributions to promoting circular economy, energy conservation and emission reduction, environmental protection and governance, etc.

Single-Shaft vs Double-Shaft Plastic Shredders

Single shaft shredders and double shaft shredders are both used for shredding plastic materials. However, single shaft shredders are designed for processing softer and less dense materials, while double shaft shredders are better suited for harder and denser materials. Single shaft shredders are also generally more cost-effective and require less maintenance compared to double shaft shredders. However, double shaft shredders typically offer higher throughput rates and produce more uniform output. Ultimately, the choice between single shaft and double shaft shredders depends on the specific needs of the industry and the materials being processed.

Feature

ModelSSJ400-800SSJ400-1200SSJ450-800SSJ450-1200 Hydraulic motor power2×22kW2×30kW2×30kW2×45kW Number of Blades16/2624/4016/2624/40 Approx.Capacity1500kg/h2500kg/h3000kg/h4000kg/h Rotating speed（rpm/min）25/35 RPM25/35 RPM18/28 RPM18/28 RPM

Single-shaft shredders are better suited for handling solid, thick pieces such as plastic purging, runners, pallets, and even wood, branches, and bones. Double-shaft shredders use shear blades to cut the plastic material and are better suited for handling bulk volumes of hollow, lightweight plastics such as PE films, PP tubes, HDPE drums, and even rubber tires, automotive parts, and electronic waste.

Introduction

Plastic waste has become a major environmental issue in recent years. As a result, many companies and organizations are looking for ways to reduce their plastic waste and improve their sustainability efforts. One solution that has gained popularity in the industry is the double-shaft plastic shredder. In this blog post, we will explore the benefits and applications of this versatile machine.

Efficient and Versatile

The double-shaft plastic shredder is a powerful machine that can shred large quantities of plastic waste in a short amount of time. It is equipped with two shafts that rotate in opposite directions, which ensures that the plastic waste is shredded evenly and efficiently. This machine can handle a wide range of plastic materials, including PVC, PET, HDPE, and more. Additionally, the double-shaft plastic shredder can be used for various applications, such as recycling, waste reduction, and even product destruction.

Safe and Reliable

Safety is a top priority when it comes to operating any machinery, and the double-shaft plastic shredder is no exception. These machines are equipped with safety features such as emergency stop buttons, safety guards, and overload protection. Additionally, the double-shaft plastic shredder is designed to be easy to maintain, which ensures that it operates reliably and efficiently over time.

Cost-Effective and Environmentally Friendly

Investing in a double-shaft plastic shredder can be a cost-effective solution for companies and organizations that generate a lot of plastic waste. By shredding the plastic waste on-site, companies can reduce their transportation costs and landfill fees. Additionally, shredding plastic waste is an environmentally friendly solution, as it reduces the amount of plastic that ends up in landfills or pollutes our oceans.

Conclusion

The double-shaft plastic shredder is a versatile and efficient solution for companies and organizations that want to reduce their plastic waste and improve their sustainability efforts. With its ability to handle a wide range of plastic materials and applications, it is a valuable addition to any waste management system. Not only is it cost-effective and environmentally friendly, but it also ensures the safety and reliability of the shredding process. Investing in a double-shaft plastic shredder is a smart choice for any company that wants to make a positive impact on the environment while also saving money in the long run.


Advantages

  • The knife adopts high alloy steel 42CrMo, which has high strength and toughness.
  • The blade of D-rotor and DM rotor adopts D2 steel, and the knife adopts 42CrMo steel.
  • The main electrical components are trusted brands such as Siemens and Schneider.
  • The auto-reverse system re-orients the rotor direction when the motor is overloaded or the material is jammed.
  • The pusher ram is optional for hollow and gigantic materials.

Warranty

All recycling machines come with a 1 year limited warranty.

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Single-Shaft Shredder

Categories Plastic Shredders Posted on Author Rumtoo Plastic Recycling Machine Tags , , , , ,
Single-Shaft Shredder

Introduction to the Component Composition and Working Principle of a Single-Axis Shredder

Single-Shaft Shredder is a mechanical equipment mainly used for crushing, processing, and recycling of waste materials. Its main components include the following parts:

  1. Shaft: The shaft is the core component of the single-shaft shredder, which drives the blades to crush the materials. The shaft is usually made of high-strength steel and can withstand high-load working environments.
  2. Blades: The blades are important parts on the shaft, used to shear, tear, cut, and grind materials. The blades are usually made of high-hardness and high-wear-resistant alloy steel to ensure good crushing effect and long service life.
  3. Feed Hopper: The feed hopper is an important part of the single-shaft shredder, used to feed waste materials into the machine. The size and shape of the feed hopper are usually designed and optimized according to the material characteristics and processing requirements.
  4. Discharge Outlet: The discharge outlet is an important part of the single-shaft shredder, used to discharge shredded particles from the machine. The design of the discharge outlet is usually based on material characteristics and processing requirements.
  5. Drive System: The drive system is an important part of the single-shaft shredder, used to transmit the power of the electric motor to the shaft and blades. The drive system usually consists of a motor, reducer, coupling, and other components.

The working principle of the single-shaft shredder is that waste materials enter the machine through the feed hopper, are cut into small pieces by the blades, and are continuously pushed forward until they are shredded into small particles and discharged from the discharge outlet. During the entire crushing process, the high-speed rotation of the blades causes various forces such as friction, shearing, and tearing of the materials, thereby effectively crushing and processing waste materials.

Single-Shaft vs Double-Shaft Plastic Shredders

Single-Shaft Shredders and double-shaft shredders are both used for shredding plastic materials. However, single-shaft shredders are designed for processing softer and less dense materials, while double-shaft shredders are better suited for harder and denser materials. Single-shaft shredders are also generally more cost-effective and require less maintenance compared to double-shaft shredders. However, double-shaft shredders typically offer higher throughput rates and produce more uniform output. Ultimately, the choice between single-shaft and double-shaft shredders depends on the specific needs of the industry and the materials being processed.

Feature

ModelDS-600DS-800DS-1000DS-1200 Capacity（kg/h）30kW45kW2*37kW2*45kW Hydraulic motor power4kW4kW5.5kW5.5kW Knife materialSKD11SKD11SKD11SKD11 Main motor powerΦ400Φ400Φ450Φ500 Rotary diameter（mm）85858070 Rotating speed（rpm/min）400-600600-800800-12001500-2000

Single-shaft shredders are better suited for handling solid, thick pieces such as plastic purging, runners, pallets, and even wood, branches, and bones. Double-shaft shredders use shear blades to cut the plastic material and are better suited for handling bulk volumes of hollow, lightweight plastics such as PE films, PP tubes, HDPE drums, and even rubber tires, automotive parts, and electronic waste.

Introduction

Single Shaft Shredder machines are used for the reduction of size of different materials. They are designed to process various materials ranging from plastics, rubber, wood, paper, and other waste materials. The machines are used in industries to process waste materials to reduce them to a manageable size.

High-Quality Output

The Single Shaft Shredder is designed to produce high-quality output. The machine is equipped with a rotor that is fixed with blades. The rotor rotates at a high speed, which ensures the materials are shredded into small pieces. The shredder ensures the materials are cut into small pieces that are easy to handle and transport. The machine produces uniform output, which is suitable for recycling processes.

Low Maintenance Cost

The Single Shaft Shredder is designed for low maintenance cost. The machine is equipped with a sturdy frame that provides support for the rotor and the blades. The blades are made from high-quality materials that can withstand the pressure that comes with shredding materials. The machine requires minimal maintenance, which makes it a cost-effective option for industries.

High Efficiency

The Single Shaft Shredder is designed for high efficiency. The machine is equipped with a powerful motor that provides the necessary power to the rotor. The motor is designed to operate at high speeds, which ensures the materials are shredded into small pieces. The machine is designed to handle large volumes of materials, which makes it suitable for industries that require high throughput.

Conclusion

Single Shaft Shredder machines are essential in industries that process waste materials. The machines are designed to produce high-quality output, require minimal maintenance, and operate efficiently. The machines are available in different sizes and designs, which makes it easy for industries to choose the machine that suits their needs. If you are in the market for a shredder machine, consider the Single Shaft Shredder.

Adapt the screen to your needs. The smaller the hole diameter, the finer the shredded material that is discharged. Screens can be exchanged flexibly and are bolted as standard.


Perfect cutting gap thanks to adjustable counter knives

Warranty

All recycling machines come with a 1 year limited warranty.

INQUIRIES

To get the latest prices and lead times, send us a message using the form below.

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