Horizontal PVC Pipe Crusher: Engineered for Maximum Efficiency
Our Heavy-Duty Horizontal Crusher is engineered to tackle high-volume PVC pipe scrap, transforming your waste management challenges into a streamlined, efficient, and profitable operation.
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The Advantage of Advanced Engineering
Discover why our horizontal crusher is the preferred choice for industrial-scale pipe and profile recycling.
Increased Efficiency
Dramatically reduce the volume of PVC scrap, optimizing storage and streamlining your entire downstream process.
Enhanced Safety
The horizontal design enables safe, ground-level feeding of long pipes, thereby minimizing the risks associated with manual handling.
Significant Cost Savings
Lower transportation and storage costs by converting bulky pipes into dense, manageable material.
From Waste Pipe to Valuable Resource
Our crusher transforms bulky PVC pipes into reusable material in three simple, automated steps.
Step 1: Material Feeding
Long sections of PVC pipe are safely and easily loaded into the wide, horizontal infeed hopper. The design prevents fly-back and ensures a steady flow into the crushing chamber.
Step 2: High-Torque Crushing
A powerful motor drives hardened steel blades at low speed and high torque. This force efficiently shatters and breaks down even the thickest-walled PVC pipes into smaller, uniform pieces.
Step 3: Sizing and Discharge
The crushed material passes through a heavy-duty screen, which determines the final output size. The uniform chips are then discharged via a conveyor belt, ready for granulation or direct reprocessing.
Designed for Performance and Reliability
Explore the state-of-the-art components that define our crusher's superior performance and reliability.
- Robust Construction
Crafted from high-grade steel to withstand the rigors of continuous operation in demanding recycling environments, ensuring exceptional durability and resistance to wear. - Hardened Cutting Blades
Equipped with a powerful motor and specially hardened cutting blades, our crusher delivers the immense force required to break down the toughest PVC pipe effortlessly. - Optimized Horizontal Design
The horizontal configuration simplifies the feeding of long pipe sections and optimizes material flow for continuous, uninterrupted operation. - Adjustable Output Sizing
Customize the output size of crushed PVC material with interchangeable screens to meet the specific requirements of your downstream processing equipment. - Low Noise Operation
Engineered with noise-dampening features to minimize acoustic pollution, creating a safer and more comfortable working environment for your staff. - Easy Maintenance
Designed for straightforward maintenance and cleaning, with accessible components to ensure maximum uptime, productivity, and a long service life.
Technical Specifications
Detailed data for technical personnel and purchasing decision-makers.
| Model | Power (kW) | Speed (rpm) | Screw Diameter (mm) | Hopper Volume (m³) | Output (kg/h) |
|---|---|---|---|---|---|
| 560/630 | 22/37 | 2/4 | 500/550 | 0.3/0.5 | 250/350 |
| 730/830 | 55/75 | 4/4 | 600/800 | 0.5/1 | 450/700 |
| 1000/1300 | 90/110 | 4/6 | 900/1200 | 1/2 | 850/1200 |
See Our Granulator in Action
Watch how our horizontal granulator effortlessly handles long and bulky PVC pipes.
Request a Customised Solution and Quotation
Our team is ready to help you select the perfect model and configuration for your specific needs. Contact us today to achieve optimal efficiency and profitability.
Warranty: All machines and parts are guaranteed to be free from defects for a period of one year.
Frequently Asked Questions
What types and sizes of PVC pipe can this crusher handle?
Our horizontal crusher is designed for versatility. It can handle a wide range of PVC pipes, including solid wall, corrugated, and foam core pipes, with diameters and wall thicknesses varying by model. Please provide your specific pipe details for a precise recommendation.
How is the final output size of the material controlled?
The output size is determined by a perforated screen located beneath the crushing chamber. We offer a variety of screen sizes to produce different chip dimensions, allowing you to customize the output to perfectly match the input requirements of your granulators or other downstream equipment.
What is the maintenance schedule like for this machine?
The machine is designed for easy maintenance. Routine checks include blade inspection for wear and tear, lubrication of bearings, and ensuring the drive belt is tensioned correctly. Blades are rotatable and easily replaceable to minimize downtime. A full maintenance schedule is provided in the operational manual.
Do you provide installation and training?
Yes, we offer comprehensive support. This includes optional on-site installation and commissioning by our expert technicians. We also provide full training for your operators to ensure they can run and maintain the crusher safely and efficiently for maximum productivity.
Soft Material & Film Single-Shaft Shredder
The ultimate solution for efficiently processing a wide range of soft materials and films, turning waste into value.
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Core Advantages
High Efficiency
Unique feeding mechanism prevents jamming and ensures continuous, high-throughput shredding.
Enhanced Capacity
A large diameter spindle maximizes material contact, significantly boosting production capacity.
Durable & Stable
Advanced coupling reduces vibration, extending the life of the spindle and reducer for reliable operation.
Automated Control
Fully automated PLC system with overload protection for safe, stable, and labor-saving performance.
How It Works
1. Material Feeding
Load various soft materials like films, bags, and fibers into the shredder's bin.
2. Precision Shredding
The single-shaft rotor with specialized knives efficiently cuts and sizes the material.
3. Uniform Output
Shredded material is discharged, ready for the next stage of recycling or processing.
Application Scenarios
Plastic Film & Packaging
Efficiently process post-industrial and post-consumer films (PE, PP, BOPP) into uniform flakes for washing and pelletizing lines.
Woven & Bulk Bags
Ideal for shredding contaminated or used woven PP bags and bulk bags (FIBCs) into manageable pieces for further recycling.
Textiles & Fibers
Process industrial waste cloth, PET chemical fibers, and other textiles, preparing them for fiber reclamation or alternative fuel production.
Features & Technical Specifications
Innovative Feeding Mechanism
Experience hassle-free shredding with our unique bin design that facilitates overall circular movement, allowing for unlimited feeding and high shredding efficiency without the risk of jamming.
Precision Cutting Technology
Dual fixed knives, positioned above and below the spindle, effectively slice through materials, preventing them from wrapping around the shaft and achieving the desired crushed size.
| Shredder model | Shaft diameter (mm) | Moving knife qty. | Fixed knife qty. | Max. capacity (kg/h) | Motor power (KW) | Feeding mouth (L x W) | Host weight (kg) | Dimensions (L x W x H) |
|---|---|---|---|---|---|---|---|---|
| L2455 | 300 | 24 | 2 | 400 | 22 | 800 x 1300 | 3600 | 3250 x 1500 x 2350 |
| L3063 | 300 | 30 | 2 | 550 | 30 | 900 x 1300 | 4000 | 3250 x 1750 x 2350 |
| L3980 | 350 | 39 | 2 | 750 | 45 | 1100 x 1500 | 6000 | 4150 x 1900 x 2450 |
| L36100 | 400 | 36 | 2 | 1200 | 55 | 1300 x 1800 | 8000 | 4700 x 2550 x 2650 |
| L42120 | 400 | 42 | 2 | 1500 | 75 | 1500 x 1900 | 9500 | 5350 x 2850 x 2760 |
Device Showcase
Watch It in Action
Get a Custom Solution & Quote
Contact us today to discuss your specific needs. Our experts will provide you with a tailored solution and a competitive quote.
Frequently Asked Questions
What types of materials can this shredder handle?
It is ideal for a wide range of soft materials, including PE/PP films, woven bags, tonnage bags, industrial waste cloth, domestic garbage, and PET chemical fibers.
How does the machine prevent material from wrapping around the shaft?
Our design incorporates dual fixed knives positioned strategically above and below the main spindle. This configuration ensures materials are sliced cleanly rather than getting tangled, guaranteeing smooth operation.
Is the operation fully automatic?
Yes, the shredder is controlled by a PLC system, enabling fully automatic functions like start, stop, reverse, and automatic overload protection. This significantly reduces labor costs and enhances safety.
What is the lead time after placing an order?
Lead times vary depending on the model and customization requirements. Please contact us through the inquiry form for a precise delivery schedule based on your order.
