High-Efficiency Plastic Washing Lines
Transform plastic waste into high-purity, reusable raw materials. Our PET, HDPE, and Film washing systems deliver exceptional performance and reliability.
Get a QuoteWhy Choose Our Washing Lines?
Modular Design
Customize your washing line to perfectly fit your input materials and production requirements.
Low Energy Consumption
Optimized motors and heating systems reduce operating costs and minimize environmental impact.
Durable & Reliable
Constructed with high-quality, wear-resistant materials for long-lasting and stable operation.
Superior Cleaning
Advanced friction washing and rinsing technology ensures low moisture content and high-purity flakes.
Our Proven Washing Process
1. Debaling & Crushing
Bales are broken down and plastic is shredded into small, uniform flakes.
2. Floating & Washing
Flakes are washed to remove contaminants such as dirt, sand, and labels.
3. Hot & Friction Wash
Intensive hot washing removes glue and oil, followed by high-speed friction cleaning.
4. Dewatering & Drying
Mechanical and thermal drying reduce moisture content to below 1%.
5. Packing
Clean, dry flakes are collected and packed for reuse.
Advanced Features & Technical Specifications
Heavy-Duty Crusher/Shredder
Equipped with a V-type rotor design for efficient, low-noise size reduction of rigid plastics and films.
High-Speed Friction Washer
Rotors operating at over 1,000 RPM effectively scrub materials to remove even the most stubborn contaminants.
Sink-Float Separation Tank
Efficiently separates polyolefins (PP/PE) from sinking materials like PET, ensuring high material purity.
PLC Control System
Centralized Siemens PLC system with a touchscreen interface for easy operation and monitoring of the entire line.
Technical Parameter Table (Example for PET 1000 kg/h)
| Parameter | Value |
|---|---|
| Model | PET-WASH-1000 |
| Capacity | 1000-1200 kg/hour |
| Applicable Materials | PET Bottles, PET Flakes |
| Final Product Size | 12-14 mm (customizable) |
| Final Moisture Content | < 1% |
| PVC Content | < 100 ppm |
| Total Installed Power | Approx. 215 kW |
| Water Consumption | 1-2 m³/ton (with circulation system) |
| Footprint (L x W x H) | Approx. 90m x 8m x 6m |
Machine Gallery & Live Operation
Frequently Asked Questions
What types of plastic can this line process?
Our plastic washing lines are modular and can process a wide range of materials, including rigid plastics like PET (bottles) and HDPE (containers), as well as soft plastics like LDPE/LLDPE film and PP woven bags. Each line is optimized for the material's unique characteristics.
What is the final quality of the recycled flakes?
The goal is to produce high-purity, contamination-free flakes suitable for pelletizing or direct use in manufacturing. For PET, we typically achieve a final moisture content of under 1%, and PVC content below 100ppm, ensuring suitability for producing food-grade rPET (with additional processing) or high-quality polyester fiber.
How much space and power are required?
The footprint and power requirements vary based on the capacity (e.g., 500 kg/h vs. 3000 kg/h) and specific components. A standard 1000 kg/h PET bottle washing line might require approximately 90 meters in length and have an installed power of around 215 kW. We provide a detailed layout and power analysis with each proposal.
Do you provide installation and training services?
Yes, we offer comprehensive services including overseas installation, commissioning, and operational training for your staff. Our engineers will ensure the line runs smoothly, and your team is fully trained to manage and maintain the system for optimal performance.
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