Línea de trituración de plástico rígido HDPE y PP

Belt Conveyor (For Material Feed-In)

Función: Ensures a steady and controlled introduction of raw plastic materials into the system. It’s the starting point for an efficient recycling journey.
Design can be customised to your specific loading requirements.

Trituradora de un eje

Función: The workhorse for initial size reduction. This powerful shredder tackles bulky rigid plastics, breaking them into smaller, uniform pieces.
Características principales:

• 32% more space inside the cutting chamber with a built-in hydraulic ram for superior processing.
• Variable, faster ram movement for optimised throughput.
• Compact footprint compared to traditional shredders with horizontal rams.
• Enclosed cutting chamber to prevent material spillage and enhance safety.

Belt Conveyor (For Material Feed-Out)

Función: Reliably transports the shredded material to the next stage of the process.
Often an L-Type belt conveyor, connecting seamlessly with equipment like the Trommel, and equipped with pull-cord emergency switches for enhanced operator safety.

Crusher (Granulator)

Función: Further refines the plastic pieces into smaller granules, optimising them for the washing and drying stages.
Características principales:

• Optimal rotor and crushing chamber design to reduce energy consumption and boost production output.
• Ideal rotor blade configuration, particularly effective for crushing heavy or dense materials.
• Precise gap control between rotary and fixed knives, coupled with advanced rotor design, ensures particle uniformity and minimises operational noise.

Screw Loader (Auger Conveyor)

Función: Efficiently conveys plastic flakes from the crusher into the friction washer or other subsequent units.
Components in contact with water are crafted from durable SUS304 stainless steel for longevity.

Floating Tank (Sink-Float Tank)

Función: Provides additional separation and cleansing. It uses water density (gravity > 1g/cm³) to separate heavier contaminants (like metals or stones) from the lighter plastic scraps. The material is pushed underwater, allowing heavy contaminants to sink while plastics float and are discharged.
Features electronic feelers for precise water level control.

Lavadora de fricción

Función: Delivers intensive cleaning of the plastic flakes using high-speed friction.
Características principales:

• High-speed special rotor, constructed from mild steel for robustness.
• Durable stainless steel screen with precisely sized holes.
• Screen surface cleaning device with water spray nozzles to maintain efficiency.
• Includes a dedicated water pump for continuous water circulation.

Dewatering Machine (Centrifugal Dryer)

Función: A multi-purpose unit that performs final surface contaminant washing and simultaneously dries the plastic flakes.
Características principales:

• Flakes are centrifugally spun at high speed for effective drying.
• Achieves a humidity removal efficiency of not less than 98%.
• Washer/dryer housing built with welded stainless steel for maximum durability.
• Reinforced, mild steel circular screen (Φ2mm hole size) for enhanced washing and drying performance.

Pipe Drying System (Hot Air Drying)

Función: Ensures thorough drying of the plastic flakes using heated air, preparing them for pelletisation or storage.
Features connecting pipes to the dryer and a cyclone installed above the thermal dryer for efficient moisture and fine particle separation. Parts in contact with material are made from stainless steel.

Sistema de embalaje con removedor de polvo

Función: The final stage, where clean, dry plastic flakes are collected into a storage silo, ready for bagging or direct transfer to a pelletiser. Includes a dust removal system to ensure a clean working environment and high-purity final product.