Esto parece ser una línea o sistema de reciclaje de plástico utilizado para clasificar, procesar y reciclar varios tipos de materiales de desecho plástico. Los principales componentes visibles son: 1) Una gran cinta transportadora inclinada o rampa, probablemente para alimentar corrientes mixtas de desechos plásticos. 2) Varias estaciones o unidades de clasificación con cribas o trómeles cilíndricos giratorios, que puedan separar materiales por tamaño. 3) Cintas transportadoras adicionales y tolvas para transportar y dirigir diferentes fracciones plásticas clasificadas. 4) Una carcasa cerrada o sección de sala de control en la cabecera del sistema. Este tipo de línea de reciclaje integrada permite clasificar de manera eficiente los residuos plásticos mezclados mediante métodos como el cribado, la separación de aire y la clasificación óptica potencialmente automatizada. Luego, los diferentes tipos de plástico clasificados, como botellas, películas, plásticos rígidos, etc., se pueden procesar por separado mediante operaciones de trituración, lavado y peletización para producir resina/pellets de plástico reciclado como producto final. Estos sistemas de clasificación y reciclaje a escala industrial son fundamentales para recuperar y reciclar eficazmente grandes volúmenes de desechos/desechos de plástico posconsumo y posindustriales de forma automatizada y controlada.

Turnkey Recycling Systems for Rigid PE & PP Plastics

A fully integrated, turnkey solution engineered for the reclamation of post-consumer and post-industrial rigid plastics. This system transforms contaminated PE/PP material streams into high-purity, production-ready recycled flakes, meeting the stringent demands of today’s circular economy.

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Why Choose Our Recycling Line?

Our systems deliver tangible economic and environmental returns through superior engineering and tailored design.

High-Purity Output

Our multi-stage process ensures flakes with >99% purity and <1% moisture, increasing the value of your final product and unlocking new market opportunities.

Customised Solutions

We don’t offer one-size-fits-all. Each line is engineered to handle your specific feedstock and contamination levels, maximizing throughput and efficiency.

Robust & Efficient

Built with high-wear resistant components and designed for operational efficiency, our lines minimize downtime and reduce your operational costs for a faster ROI.

From Waste to Raw Material

Our automated system transforms contaminated rigid plastics into a valuable commodity through a clear, efficient process.

1. Size Reduction

Shredding & Granulation

2. Washing

Friction & Float-Sink

3. Drying

Centrifugal & Thermal

4. Purification

Air Classification

Detailed Process Overview:

  1. Infeed & Pre-Shredding: Baled or loose feedstock is fed into a heavy-duty shredder for initial size reduction.
  2. Granulation & Initial Wash: The material is conveyed to a wet granulator, which creates uniform flakes while performing a preliminary wash.
  3. High-Friction Washing & Density Separation: Intensive scrubbing removes stubborn dirt, followed by sink-float separation to eliminate high-density contaminants.
  4. Mechanical & Thermal Dewatering: A high-speed centrifugal dryer removes bulk water, then a thermal system achieves a final moisture content of <1%.
  5. Fines & Label Separation: An air-based Zig-Zag classifier removes light-fraction contaminants like paper labels and dust.
  6. Automated Bagging: The final, purified plastic flakes are automatically dispensed into storage bags.

System Components & Specifications

EquipoCore Function & Technical Benefit
Feeding ConveyorProvides a consistent, uniform material feed rate, which is critical for the stable and efficient operation of the entire line.
DesfibradoraHigh-torque, low-speed shredding of bulky materials to protect downstream equipment and prepare a homogenous input for the granulator.
GranuladorPerforms wet granulation, reducing particle size to a specified dimension while initiating the washing process to improve overall cleaning efficiency.
Sink-Float TankUtilizes water density to separate target polyolefins (PE/PP) from heavier contaminants (metals, rocks) and other plastics (PET, PVC).
Secador centrífugoA high-speed mechanical dewatering unit that rapidly removes the majority of surface moisture, significantly reducing the load on the thermal dryer.
Sistema de secado térmicoEmploys hot air circulation to achieve a final moisture content below 1%, ensuring the flakes are production-ready for high-quality extrusion.
Clasificador Zig-ZagA final air-based purification step that precisely removes light-fraction contaminants like paper labels, film, and dust.

Parámetros técnicos principales

Capacidad de entrada500kg/hora1000kg/hora1500kg/h2000kg/h
Espacio requerido42m×10m×6m50m×15m×6m55m×16m×6m60m×18m×6m
Operadores3-4 personas5-6 personas5-6 personas5-6 personas
Energía de instalación150-200kW250-300kW370kW450-500kW
Circulación de agua (T/H)2345

Note: The table outlines standard models. We specialize in customizing lines based on feedstock analysis and desired throughput.

Preguntas frecuentes

1. What is the typical lead time from order to delivery?

Standard configuration lines typically have a lead time of 60-90 days. For fully customized systems, the lead time will be determined after a detailed technical consultation and provided with your formal quotation.

2. Do you provide installation and training services?

Yes, we offer comprehensive support. Our service packages include on-site installation supervision, system commissioning, and operational training for your staff to ensure a smooth startup and efficient, safe operation.

3. What are the utility requirements for the line (power, water)?

Utility requirements vary by system capacity. A detailed list, including power consumption (kW) and water consumption rate (m³/hour), will be provided as part of our technical proposal for your chosen configuration.

4. How pure is the final recycled plastic flake?

Our systems are engineered for high-purity output, typically achieving >99% purity with a moisture content of <1%. The exact quality depends on the initial contamination level of the feedstock.

5. Are spare parts readily available?

Yes. We provide a detailed recommended spare parts list with every machine. Critical wear parts, such as shredder blades and granulator screens, are kept in stock for immediate dispatch to minimize any potential downtime.

6. Can the system be customized for my specific plastic waste?

Absolutely. Customization is one of our core strengths. We can modify components and adjust the process flow to optimize the line for your unique feedstock, whether it’s heavily soiled agricultural plastics or industrial scraps.

Request a Customized Proposal

Our engineering team is ready to analyze your specific requirements. Contact us for a technical consultation, detailed pricing, and lead time information.

Formulario de contacto

All our recycling machines come with a 1-year limited warranty.

Autor: Máquina de reciclaje de plástico Rumtoo

En Rumtoo Plastic Recycling Machinery, entendemos la importancia de encontrar el equipo adecuado para maximizar la eficiencia y sostenibilidad de sus operaciones de reciclaje de plástico. Como líder en soluciones de reciclaje de películas de PP/PE de alta calidad, nuestras máquinas están diseñadas para: - Fácil operación y mantenimiento - Precios razonables - Documentación completa y rápido soporte posventa de nuestro experimentado equipo de ingeniería Además de nuestra maquinaria de reciclaje, Ofrecemos servicios de diseño de productos complementarios para proporcionar soluciones de producción personalizadas que mejoren la productividad y el respeto al medio ambiente. Al contribuir a la conservación de energía, la reducción de emisiones y el crecimiento económico verde, nuestro objetivo es impulsar la innovación para una mejor calidad de vida. Nuestra diversa gama de productos incluye: - Línea de reciclaje de plástico - Línea de peletización - Trituradoras - Trituradoras - Máquina empacadora - Sistemas de granulación y compactación - Máquinas de moldeo por inyección - Extrusoras de película

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