Cutter Compactor Recycling Pelletizing Line
High-efficiency, single-stage solution for transforming PP/PE films, Bopp films, and bags into premium quality pellets.
Product Functionality & Benefits
Engineered to maximize value from plastic film waste.
Heat Wave Stabilization
Patented technology ensures even heat distribution throughout the extruder barrel for consistent melting and superior pellet quality.
Integrated Cutter Compactor
Combines cutting, drying, and compacting in one fast step. Friction heat densifies fluff for stable, high-speed feeding into the extruder.
Moisture Handling
Integrated pressure release mechanisms and degassing systems effectively remove excess water vapor and volatiles from washed films.
High ROI
Transforms waste into high-value pellets that command market premiums, helping you achieve your production and sustainability goals.
Turning Challenges into Opportunities
We solve the most common headaches in film recycling, ensuring your operation runs smoothly and profitably.
Hard-to-Feed "Fluffy" Materials
Lightweight films (Bopp, PE bags) often "bridge" or float in standard hoppers, causing inconsistent feeding and surging output.
Compactor Force-Feeding
The integrated cutter compactor actively cuts, densifies, and centrifugally forces material into the screw. This guarantees a constantly full screw and stable high output.
Moisture Causing "Foamy" Pellets
Residual water in washed film turns to steam in the extruder, resulting in brittle, porous pellets that rejectors refuse.
Dual-Stage Moisture Removal
Friction heat in the compactor pre-dries material. Remaining moisture is extracted via our high-efficiency Vacuum Degassing System, ensuring solid, premium-quality granules.
High Energy Costs
Running separate crushers, dryers, and extruders consumes massive amounts of electricity, eating into your profit margins.
All-in-One Efficiency
By combining three steps (Cutting, Densifying, Extruding) into one motor-driven process, our machine reduces energy consumption by up to 20% compared to traditional multi-step systems.
Working Principle
A streamlined "Melt Pelletizing" process.
Feeding & Compacting
Clean PP/PE film is fed into the cutter-compactor, where it is densified and pre-heated.
Extrusion
Material enters the extruder screw, melting evenly under controlled heat.
Filtration
Hydraulic assisted screen changer filters out impurities without interrupting flow.
Pelletizing
Die-face water ring cutter shapes the melt into uniform pellets immediately.
Drying
Centrifugal dryer removes surface water, delivering ready-to-use granules.
Technical Specifications
Model Parameters
| Model | Compactor | Single Screw Extruder | Capacity (kg/h) | |||
|---|---|---|---|---|---|---|
| Effective Volume (L) | Motor Power (KW) | Screw Diameter (mm) | L/D Ratio | Motor Power (KW) | ||
| ML85-100 | 300 | 37-45 | 85 100 | 28-33:1 10:1 | 55-75 | 150-200 |
| ML100-120 | 500 | 55-75 | 100 120 | 28-33:1 10:1 | 90-110 | 250-350 |
| ML130-150 | 800 | 90-110 | 130 150 | 28-33:1 10-12:1 | 132-160 | 400-550 |
| ML150-160 | 950 | 110-132 | 150 160 | 28-33:1 12:1 | 185-200 | 500-650 |
| ML160-180 | 1100 | 110-132 | 160 180 | 28-33:1 12:1 | 220-250 | 700-900 |
| ML180-200 | 1100 | 160-185 | 180 200 | 28-33:1 12:1 | 280-315 | 900-1200 |
Machine Showcase
Visualizing the Cutter Compactor Recycling Line.
Trusted by Recyclers
"The cutter compactor integration is a game changer. Feeding fluffy Bopp film is no longer a headache, and the output is incredibly stable."
"We rely on the heat wave stabilization for our high-quality regranulates. The pellets are uniform and sell at a premium."
"Sturdy build and easy maintenance. The hydraulic screen changer saves us hours of downtime every week."
Warranty & Installation
From commissioning to after-sales service, we ensure stable production and long-term reliability.
1-Year Limited Warranty
All our recycling machines include a comprehensive one-year limited warranty, giving you peace of mind and protection for your investment.
Commissioning Support
We provide full installation guidance, parameter setup suggestions, and dedicated after-sales support to ensure your line runs smoothly.
Frequently Asked Questions
Can this machine handle wet film?
What materials is it suitable for?
How does the cutter compactor work?
Get A Customized Solution
Tell us about your material and capacity requirements.