Zachte Plastic Slijpersmachine
Built for PE/PP films and soft plastics—bags, woven sacks, stretch film, agricultural film, big bags, and light textiles. As a reliable plastic film shredder for LDPE/LLDPE film shredding, it delivers stable feeding and anti-wrapping cutting for consistent size reduction before washing, densifying, or pelletizing.
Why Choose Our Soft Plastics Shredder?
Soft materials are prone to wrapping and bridging. Our design focuses on stable feeding, clean cutting, and dependable automation.
Anti-Wrapping Design
Knife arrangement and cutting chamber geometry are optimized to reduce film wrapping around the rotor and keep the machine running smoothly.
Stable Feeding for Light Materials
Designed to handle light, fluffy film and soft plastics with more consistent feeding and fewer stalls.
Controlled Output (Optional Screen)
Configure screen size to target downstream requirements—densifier input, washing line, or pelletizer feed.
PLC Control & Protection
PLC-based start/stop, forward/reverse, and overload protection improve safety and reduce operator workload.
Materialen & Toepassingen
A soft plastics shredder machine is commonly used before washing, squeezing/densifying, or pelletizing to reduce size and improve line stability.
Typical Materials
- LDPE/LLDPE film: stretch film, shrink film, agricultural film, packaging film
- PP woven bags, raffia, jumbo/big bags (FIBC), non-woven materials (a common PP woven bag shredder application)
- Soft plastic bags, liners, light flexible parts
- Industrial textiles and fibers (application dependent)
Downstream Processes
- Film washing lines (pre-cutting to improve washing efficiency)
- Film squeezer / densifier feed preparation
- Pelletizing lines (stable feeding and reduced bridging)
- RDF / SRF preparation (where applicable)
Werkingssysteem & Belangrijke Componenten
Designed for soft plastics—stable feeding, clean shearing, and controlled discharge.
How Does a Soft Plastics Shredder Machine Work?
Material enters the hopper and is guided into the cutting chamber where rotor knives shear it against fixed counter-knives. Anti-wrapping design helps keep film from winding on the shaft. When a screen is installed, output size can be controlled before the material moves to the next step.
- Roterende roter en messen: Wear-resistant knives for reliable cutting on film and woven bags.
- Fixed counter-knives: Support consistent shearing and reduce entanglement.
- Screen (optional): Controls output size to match your washing/densifying process.
- PLC protection: Overload and reverse recovery logic for safer operation.
Specificaties & Configuratie
Standard models for film and soft plastics. Configurations can be adjusted to your material and target capacity.
| Model | Shaft Diameter (mm) | Moving Knives (qty) | Fixed Knives (qty) | Max. Capacity (kg/h) | Motorvermogen (kW) | Feeding Mouth (L × W, mm) | Machine Weight (kg) | Dimensions (L × W × H, mm) |
|---|---|---|---|---|---|---|---|---|
| L2455 | 300 | 24 | 2 | 400 | 22 | 800 × 1300 | 3600 | 3250 × 1500 × 2350 |
| L3063 | 300 | 30 | 2 | 550 | 30 | 900 × 1300 | 4000 | 3250 × 1750 × 2350 |
| L3980 | 350 | 39 | 2 | 750 | 45 | 1100 × 1500 | 6000 | 4150 × 1900 × 2450 |
| L36100 | 400 | 36 | 2 | 1200 | 55 | 1300 × 1800 | 8000 | 4700 × 2550 × 2650 |
| L42120 | 400 | 42 | 2 | 1500 | 75 | 1500 × 1900 | 9500 | 5350 × 2850 × 2760 |
Bewijs: Bouwkwaliteit, Veiligheid & Serviceerbaarheid
For industrial purchasing, details matter. Below are the checkpoints and options we can provide to support a reliable soft plastics shredder machine selection.
Fabricage & QC Bewijs
Procescontrole en inspectiepunten die risico's verminderen.
- Kogel / versnellingsbak opties: Merken beschikbaar op aanvraag (per project en toeleveringsketen).
- Hittebehandeling: Knife and wear-part heat treatment matched to film/soft plastics and contamination level.
- Roterende dynamische balans: Helpt trillingen, geluid en slijtage van de lager te minimaliseren.
- Montagetoleranties: Kritische maatcontrole voor as, koppeling en lagerkussens.
- Voor-transporttest (FAT): Nulbelasting + functionele run, stroomopname, temperatuurverhoging en verificatie van de besturingslogica; testvideo beschikbaar.
Veiligheid & Bescherming
Ontworpen om mensen en apparatuur te beschermen in de echte wereld van het recyclen.
- Overbelastingslogica: PLC monitort de belasting en activeert bescherming om motor/aandrijving schade te voorkomen.
- Terugrijstrategie: Automatische terugrijding / herstellogica voor bruggen of gestrande snijding (parameteriseerbaar).
- E-stop & interlocks: Noodstop + veiligheidsinterlock voorbereidheid (bijv., toegangsdeur/dek bescherming, afhankelijk van de configuratie).
- Metalen vervuiling reactie: Ondersteuning voor magnetische separatie in de upstream; optionele metalen detectiesystemen kunnen worden besproken voor hoge-risicostreamen.
Onderhoud & Servicegegevens
Praktische ontwerpkeuzes die downtime laag houden.
- Mesverversingsmethode: Ontwerp voor service-toegang voor snellere mesrotatie/verversing (de uiteindelijke methode hangt af van het model).
- Messtaalopties: D2 / SKD-11 opties beschikbaar op basis van slijtageverwachting en budget.
- Schermverversing: Schermconfiguratie en vervangersmethode beschikbaar voor gereguleerde uitvoergrootte.
- Lubricatiepunten: Duidelijke lubricatiepunten en onderhoudscontrolelijst ondersteuning voor routineonderhoud.
Machinedemonstratie
See key components and controls for film and soft plastics processing.
Veelgestelde Vragen
What materials can a soft plastics shredder machine process?
How do you prevent film from wrapping around the rotor?
Hoe regel ik de uitvoergrootte?
What is the lead time?
Waarborg & Vraag
Send material photos, target capacity, and target output size. We will recommend the right configuration and provide a quotation.