Discover the innovative Máquina de reciclaje de botellas PET designed to streamline the recycling process for polyethylene terephthalate (PET) bottles. This machine efficiently crushes, shreds, and sorts PET bottles, turning waste into valuable recycled material. Our state-of-the-art technology not only minimizes environmental impact but also enhances the productivity of recycling facilities. With features such as user-friendly interfaces, energy efficiency, and low maintenance costs, this PET Bottle Recycling Machine empowers businesses to contribute to a sustainable future while optimizing operational costs. Perfect for plastic manufacturers, recycling plants, and environmental initiatives, our machine is your solution to effective waste management and resource recovery.
Key Features
Componentes clave
Debaler Machine
The first step in our plastic bottle washing line is to break the compacted bales of PET bottles into a free-flowing stream. Once the bales are “busted”, the bottles can move freely onto the next machine.
Tromel
El trómel, un equipo opcional, es un túnel que gira lentamente y está revestido con pequeños orificios que son ligeramente más pequeños que las botellas de PET. Pequeños trozos de contaminación como vidrio, metales, piedras/tierra, papel, etc. pueden caer a través de los agujeros mientras las botellas de PET pasan a la siguiente máquina.
Wet Plastic Crusher/Granulator
A veces denominada trituradora de plástico, nuestra máquina granuladora de plástico corta las botellas de PET en pequeñas hojuelas de entre 10 y 15 mm de tamaño. Con agua rociando constantemente la cámara de corte, este proceso de granulación húmeda trata previamente y limpia parcialmente el material antes de pasar al siguiente equipo.
Air Classifier
La clasificación por aire es una forma de separar los materiales más ligeros de los más pesados. El objetivo principal del uso del clasificador de aire es eliminar contaminantes como papel, cartón y etiquetas de plástico de las escamas de PET.
Sink/Float Separation Tank
Utilizando agua como medio, los materiales que flotan se separan de los materiales que se hunden. En el caso del reciclaje de botellas de plástico, el plástico PET se hundirá mientras que la película plástica (etiquetas de botellas) y el plástico PP/PE (tapas de botellas) flotarán. Un transportador de tornillo en el fondo del tanque de separación de fregadero/flotador mueve el plástico PET al siguiente equipo.
Hot Washer System
Los copos de PET lavados en caliente son de mayor valor porque este proceso disuelve pegamentos (utilizados para pegar etiquetas en las botellas) y restos de bebidas/alimentos que son difíciles de eliminar en un proceso de lavado en frío. Aunque solo puede usar agua en el sistema de lavado caliente, se pueden agregar agentes de lavado para obtener mejores resultados.
Lavadora de fricción
La lavadora de fricción de alta velocidad, una pieza eficiente de equipo de lavado con agua fría, utiliza la fricción como una forma mecánica de eliminar la suciedad y los residuos difíciles de eliminar de las escamas de PET.
Máquina deshidratadora
El primer paso en el proceso de secado, nuestra máquina deshidratadora centrífuga utiliza fuerza centrífuga para eliminar una gran porción de agua dentro de las hojuelas de PET antes de pasar a nuestros secadores térmicos.
Thermal Dryer
Las hojuelas de PET se aspiran de la máquina deshidratadora al secador térmico, donde viajan por una serie de tubos de acero inoxidable mezclados con aire caliente. Este proceso elimina cualquier resto de humedad por deshidratación. Un separador ciclónico adjunto mezcla las hojuelas de PET con aire frío y las prepara para su almacenamiento en el silo de producto.
Product Silo
Un tanque de almacenamiento para las escamas de PET limpias y secas.
Pelletizer/Extruder
En su mayor parte, las escamas de PET se utilizan tal cual, especialmente en la fabricación de fibras de poliéster. Sin embargo, tenemos clientes que requieren máquinas peletizadoras de plástico, como nuestras peletizadoras por extrusora de un solo tornillo y nuestras peletizadoras por extrusora de doble tornillo.
Preguntas frecuentes
Get the answers to common questions regarding our Recycling Machine
A PET Bottle Recycling Machine is specialized equipment designed to process used polyethylene terephthalate (PET) bottles and convert them into reusable raw materials. This machine typically performs functions like shredding, washing, drying, and pelletizing, effectively preparing the PET for remanufacturing into new products such as fibers, containers, or automotive parts. The efficient operation of a PET recycling machine not only helps in reducing plastic waste but also supports eco-friendly practices by promoting the circular economy.
The operation of a PET Bottle Recycling Machine generally involves several key steps. Firstly, the machine collects and feeds the PET bottles into a shredder, where they are broken down into smaller pieces. Next, these pieces are washed to remove contaminants such as labels, adhesives, and dirt. Following the wash, the clean PET flakes are dried and often pelletized, turning them into small pellets or granules that can be used by manufacturers to create new products. The entire process helps minimize environmental impact and conserves resources.
Utilizing a PET Bottle Recycling Machine provides numerous benefits. Primarily, it contributes significantly to reducing plastic waste in landfills and oceans, combating pollution. Additionally, recycling PET conserves natural resources and energy compared to producing new PET from virgin materials. This machine also fosters economic opportunities by creating jobs in the recycling industry. By converting waste into functional materials, it supports sustainability efforts and encourages responsible consumption, ultimately benefiting the environment and society.
Most PET Bottle Recycling Machines are capable of processing a wide variety of PET bottles, including those used for beverages, household products, and personal care items. It is crucial, however, to ensure that these bottles are adequately cleaned to remove any residual liquids or contaminants. Labels made from paper or plastic can typically be processed; however, heavily adhesive or multilayered packaging might require additional processing techniques. Familiarizing oneself with the machine’s specifications can optimize the recycling process.
The cost of a PET Bottle Recycling Machine can vary significantly based on factors such as size, capacity, automation level, and additional features. Small, basic models may start from a few thousand dollars, while more advanced and larger machines can reach tens or even hundreds of thousands of dollars. Companies must consider their recycling volume and operational requirements when selecting a machine. It’s advisable to perform thorough research and compare options from reputable manufacturers to ensure value for investment.
PET Bottle Recycling Machines can be purchased from Rumtoo Machinery, a specialized manufacturer and supplier focusing on recycling technology. As a provider of industrial machinery, Rumtoo Machinery has a dedicated division for recycling equipment. It’s essential to choose this reputable provider known for quality and customer service. Additionally, exploring online marketplaces and visiting trade shows can offer a wide range of options. Furthermore, contacting local recycling organizations may lead to valuable recommendations and insights into the best machines for your specific needs.
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