Standard Plastic Granulator

Standard Plastic Granulator

Standard Plastic Granulator

Standard Plastic Granulator is a type of machinery designed specifically for crushing and processing plastic waste. It can quickly and effectively crush various types of plastic products, such as bottles, pipes, containers, and woven bags, into small particles, providing convenience for subsequent processing.

The working principle of the Plastic Crusher is to use a rotating cutter wheel to quickly cut and crush plastic waste into small pieces, which enter the sieve hole with the rotation of the cutter wheel and further crush into small particles. The crushed small particles can be directly used for plastic product manufacturing, or further processed and recycled.

Plastic Granulator is widely used in plastic recycling, waste disposal, and granulation. By using this equipment, waste pollution to the environment can be minimized, waste disposal costs can be reduced, and convenience is provided for plastic recycling. In addition, Plastic Crusher is easy to operate, safe, and reliable, and can be adjusted and optimized according to different material characteristics and processing requirements.

In summary, Plastic Granulator is an efficient, reliable, and environmentally friendly machinery that can be widely used for recycling and utilization of plastic waste, providing effective technical means for sustainable development.

Main Technical Parameter

ModelGSH-500GSH-600GSH-700GSH-800 Rotating speed(rpm/min)550500428370 Rotary diameter(mm)Φ500Φ600Φ700Φ800 Main motor power45kW55kW90kW110kW Knife materialSKD11SKD11SKD11SKD11 Capacity(kg/h)500-800800-15001500-20002000-2500

Our standard heavy-duty plastic granulator machines, sometimes called plastic crushers, are essential machines in the plastic recycling industry.

Working Principle

Our plastic granulator machine operates with an open rotor that is mounted with heavy-duty knives in either a double-scissor cut or v-shape array based on your needs. As the rotor spins at high speeds, its knives come into contact with stationary knives mounted within the cutting chamber. The material is continuously cut until it is small enough to pass through a screen filter. Our filter screens typically range from 10mm to 100mm, but can be customized according to your requirements. Our standard plastic granulator contains 12 rotor knives and 3 stationary knives. All knives use ultra-durable D2 (equivalent to SDK11) high-carbon, high-chromium steel, ensuring the longest usage times before requiring sharpening. The knives are easily adjustable with hydraulic-assisted access to the cutting chamber.

Warranty

All recycling machines come with a 1-year limited warranty.

Features

  • The blade adopts stepped distribution which can improve the cutting force and enhance working efficiency. Movable screen and dismounting convenience are easy for cleaning and changing. Sound insulation interlace is used in the feeding mouth to reduce the noise level and improve the working environment. A limited switch is installed in the feeding mouth to protect the operator’s safety.
  • Main electrical components are trusted brands such as Siemens and Schneider.
  • Hopper & cradle are hydraulically actuated for easy blade & screen replacement.
  • Rotary and counter blades can be re-sharpened, greatly reducing operating cost.

Applications

This general-purpose plastic granulator can be used for various applications of plastic recycling, including but not limited to grinding plastic bottles, films, and various small hard plastics.

Our plastic granulator is easy to operate, safe and reliable, and can be adjusted and optimized according to different material characteristics and processing requirements. In addition, using a plastic granulator can minimize environmental pollution, reduce waste disposal costs, and provide convenience for plastic recycling. It is an efficient, reliable, and environmentally friendly mechanical equipment, providing effective technical means for sustainable development.

Furthermore, for more convenience, we also provide wet plastic granulators, which have additional rubber seals and connected inlet hoses that allow continuous spraying of water during plastic cutting. This helps to clean plastic waste while keeping the blades cool during operation, thereby improving production efficiency and product quality.

Plastic Granulators VS Shredder Machines

Plastic granulators and shredder machines are both used in the recycling industry to process plastic waste, but they serve different purposes.

Plastic shredders are primarily used to reduce the size of bulky plastic products, such as large plastic containers, drums, and pipes, into smaller pieces that can be easily transported and processed. They use sharp blades to tear, shear, and slice the plastic waste into smaller pieces.

Plastic granulators, on the other hand, are used to process smaller plastic waste, such as plastic bottles, films, and small hard plastics, into small particles that can be directly used for plastic product manufacturing or further processed and recycled. They use rotating cutter wheels to cut and crush plastic waste into small pieces, which enter the sieve hole with the rotation of the cutter wheel and further crush into small particles.

Both plastic shredders and granulators can be adjusted and optimized according to different material characteristics and processing requirements. Choosing the right equipment depends on the type and size of plastic waste being processed, as well as the desired output size and quality.


INQUIRIES

To get the latest prices and lead times, send us a message using the form below.

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Pellet Machine For PP/PE Film

The picture shows various industrial machinery and equipment used for plastic recycling and processing. It appears to be a complete production line system made by a company called Rumtoo. The system consists of several major components: 1) A large silo or hopper for storing raw plastic materials or recycled plastic flakes. 2) A series of conveyor belts and feeding systems. 3) An extruder unit, likely for melting and extruding plastic materials. 4) A pelletizing and cooling system for turning extruded plastic into pellets. 5) Accessory equipment like blowers, filters, and control panels. This type of integrated recycling line is used to break down, clean, melt, and reform waste plastics into new raw material pellets that can be used for manufacturing new plastic products.

Revolutionize Your Recycling: The PP/PE Film Pellet Machine

Transforming Waste into Value with Unmatched Efficiency

We are thrilled to introduce our state-of-the-art PP/PE Film Pellet Machine, a cornerstone in modern recycling solutions. Engineered for excellence, this machine adeptly processes a wide array of recycled materials including HDPE, LDPE, LLDPE, PP, PS, PET, PC, and more. Its innovative screw designs are the secret to its continuous, high-performance operation, ensuring your production line never misses a beat.

Key Features & Advantages

  • Superior Pellet Quality: Achieved through advanced pneumatic conversion, robust wind blowing, integrated water cooling, and an efficient de-watering system. Expect consistently high-grade pellets meeting stringent industry standards.
  • Durable & Adjustable Design: Our stainless steel storage container offers adjustable capacity, while the machine’s robust build ensures stable, high-speed extrusion for extended periods.
  • Versatile Capacity: With a production capacity ranging from 200kg/h to 1000kg/h, our pelletizing line is perfectly scalable, catering to small businesses and large corporations alike.
  • Continuous Operation: Specialized screw designs ensure uninterrupted production, maximizing your output and efficiency.

High-Quality Plastic Pellets

Main Technical Parameters

ModelRMC2-85RMC2-100RMC2-120RMC2-150RMC2-160RMC2-180 Capacity(KG/H)100-200200-300300-400500-600700-800800-1000 L/D1:331:331:331:361:361:36 Install Power(KW)110135160310370520 Compactor Power(KW)374555110132180 Main extruder Power(KW)557590-110185220280-315 Screen exchanger160mm200mm250mm350mm400mm500+mm Staff requirement2-32-32-32-32-32-3 Overall size(L*W*H) 9*5*410*5*412*5*413*6*413*6*413*6*4

“We are confident that our PP/PE Film Pellet Machine will empower your operations, helping you achieve production goals and deliver superior quality pellets that exceed client expectations.”

How It Works: The Pelletizing Process

A plastic pelletizing line is an integral part of the recycling eco-system, transforming plastic waste into valuable, reusable pellets. These pellets become the raw material for new plastic products, championing a circular economy. Here’s a simplified breakdown of our machine’s typical workflow:

  1. Shredding/Crushing: Initial size reduction of plastic waste into manageable smaller pieces.
  2. Washing and Drying: Thorough cleaning to remove contaminants, followed by drying to eliminate moisture critical for pellet quality.
  3. Extrusion: Clean, dry plastic is melted under controlled heat and pressure, then forced through a shaping die.
  4. Pelletizing: The extruded plastic strands are rapidly cooled (typically in a water bath) and precision-cut into small, uniform pellets by a high-speed pelletizer.
  5. Cooling and Drying (Final): Pellets are further cooled and dried to ensure solidification and remove any residual moisture.
  6. Screening/Classifying: Pellets undergo screening to ensure uniformity in size and quality, separating any dust or undersized particles.
  7. Packaging: The final, quality-assured pellets are packaged, ready for transport or immediate use in manufacturing new plastic products.

In essence, our plastic pelletizing line ingeniously converts plastic waste into a valuable resource, significantly reducing the need for virgin plastic production and minimizing the environmental footprint of plastic waste.

Pellet Machine Component 1

Detailed view of the pelletizer unit.

Pellet Machine Component 2

Control panel and extrusion mechanism.

Our Commitment: Warranty

All our recycling machines, including the PP/PE Film Pellet Machine, come with a 1-Year Limited Warranty, ensuring peace of mind and reliable operation.

Ready to Upgrade Your Recycling Process?

To get the latest prices, detailed specifications, and lead times, please send us a message using the form below. Our team is ready to assist you!


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