Standard Plastic Granulator

Standard Plastic Granulator

Standard Plastic Granulator

Standard Plastic Granulator is a type of machinery designed specifically for crushing and processing plastic waste. It can quickly and effectively crush various types of plastic products, such as bottles, pipes, containers, and woven bags, into small particles, providing convenience for subsequent processing.

The working principle of the Plastic Crusher is to use a rotating cutter wheel to quickly cut and crush plastic waste into small pieces, which enter the sieve hole with the rotation of the cutter wheel and further crush into small particles. The crushed small particles can be directly used for plastic product manufacturing, or further processed and recycled.

Plastic Granulator is widely used in plastic recycling, waste disposal, and granulation. By using this equipment, waste pollution to the environment can be minimized, waste disposal costs can be reduced, and convenience is provided for plastic recycling. In addition, Plastic Crusher is easy to operate, safe, and reliable, and can be adjusted and optimized according to different material characteristics and processing requirements.

In summary, Plastic Granulator is an efficient, reliable, and environmentally friendly machinery that can be widely used for recycling and utilization of plastic waste, providing effective technical means for sustainable development.

Main Technical Parameter

ModelGSH-500GSH-600GSH-700GSH-800 Rotating speed(rpm/min)550500428370 Rotary diameter(mm)Φ500Φ600Φ700Φ800 Main motor power45kW55kW90kW110kW Knife materialSKD11SKD11SKD11SKD11 Capacity(kg/h)500-800800-15001500-20002000-2500

Our standard heavy-duty plastic granulator machines, sometimes called plastic crushers, are essential machines in the plastic recycling industry.

Working Principle

Our plastic granulator machine operates with an open rotor that is mounted with heavy-duty knives in either a double-scissor cut or v-shape array based on your needs. As the rotor spins at high speeds, its knives come into contact with stationary knives mounted within the cutting chamber. The material is continuously cut until it is small enough to pass through a screen filter. Our filter screens typically range from 10mm to 100mm, but can be customized according to your requirements. Our standard plastic granulator contains 12 rotor knives and 3 stationary knives. All knives use ultra-durable D2 (equivalent to SDK11) high-carbon, high-chromium steel, ensuring the longest usage times before requiring sharpening. The knives are easily adjustable with hydraulic-assisted access to the cutting chamber.

Warranty

All recycling machines come with a 1-year limited warranty.

Features

  • The blade adopts stepped distribution which can improve the cutting force and enhance working efficiency. Movable screen and dismounting convenience are easy for cleaning and changing. Sound insulation interlace is used in the feeding mouth to reduce the noise level and improve the working environment. A limited switch is installed in the feeding mouth to protect the operator’s safety.
  • Main electrical components are trusted brands such as Siemens and Schneider.
  • Hopper & cradle are hydraulically actuated for easy blade & screen replacement.
  • Rotary and counter blades can be re-sharpened, greatly reducing operating cost.

Applications

This general-purpose plastic granulator can be used for various applications of plastic recycling, including but not limited to grinding plastic bottles, films, and various small hard plastics.

Our plastic granulator is easy to operate, safe and reliable, and can be adjusted and optimized according to different material characteristics and processing requirements. In addition, using a plastic granulator can minimize environmental pollution, reduce waste disposal costs, and provide convenience for plastic recycling. It is an efficient, reliable, and environmentally friendly mechanical equipment, providing effective technical means for sustainable development.

Furthermore, for more convenience, we also provide wet plastic granulators, which have additional rubber seals and connected inlet hoses that allow continuous spraying of water during plastic cutting. This helps to clean plastic waste while keeping the blades cool during operation, thereby improving production efficiency and product quality.

Plastic Granulators VS Shredder Machines

Plastic granulators and shredder machines are both used in the recycling industry to process plastic waste, but they serve different purposes.

Plastic shredders are primarily used to reduce the size of bulky plastic products, such as large plastic containers, drums, and pipes, into smaller pieces that can be easily transported and processed. They use sharp blades to tear, shear, and slice the plastic waste into smaller pieces.

Plastic granulators, on the other hand, are used to process smaller plastic waste, such as plastic bottles, films, and small hard plastics, into small particles that can be directly used for plastic product manufacturing or further processed and recycled. They use rotating cutter wheels to cut and crush plastic waste into small pieces, which enter the sieve hole with the rotation of the cutter wheel and further crush into small particles.

Both plastic shredders and granulators can be adjusted and optimized according to different material characteristics and processing requirements. Choosing the right equipment depends on the type and size of plastic waste being processed, as well as the desired output size and quality.


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To get the latest prices and lead times, send us a message using the form below.

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Single Stage PP/PE Film/Bags Pelletizing Line

The image shows a plastic pelletizing line for processing polyethylene (PE) and polypropylene (PP) films and woven bags. The machinery setup includes a conveyor system leading into a shredding or granulating machine, which breaks down the plastic material into smaller pieces. These pieces are then processed through an extruder or pelletizer to form uniform pellets. The pellets are shown in the circles at the top, starting as shredded plastic flakes and becoming spherical plastic pellets through the pelletizing line. The pellets are collected for reuse in manufacturing. The setup also includes a collection tank or bagging system for the final product and piping for air or vacuum conveyance. The overall system is designed to handle plastic recycling and processing efficiently, turning waste plastic films and bags into reusable pellets for various manufacturing applications.
Introducing our Single Stage PP/PE Film/Bags Pelletizing Line, a cutting-edge solution in the field of Plastic Recycling Machines. This line is specifically designed to transform clean PP/PE film into high-quality pellets, offering a new level of efficiency and value in the recycling process.

Plastic HDPE PP Regrind Flakes Pelletizing Machine

The image depicts a large industrial machine, specifically an extrusion or processing system. It includes a long barrel with various connected components, such as a hopper (funnel) for feeding materials into the system and a motorized drive that powers the entire operation. The assembly has interconnected piping, suggesting it may be part of a continuous production process. This type of machinery is common in plastics manufacturing or materials processing, where raw materials are melted, mixed, and extruded into specific forms. The multiple sections imply a comprehensive production line that can handle different stages of material transformation.

RTM160-180 HDPE Flakes Double Stage Pelletizing Line

Our production team successfully tested the new RTM160-180 HDPE flakes double-stage pelletizing line. The machine ran stably for two hours and achieved an impressive average capacity of approximately 650kg/hr. This successful test run represents a significant milestone in our journey to enhance plastic recycling efficiency.

Main Technical Parameter

Model Motor Power (KW) Diameter of screw (mm) L/D Motor Power (KW) Throughput Rate (kg/h) RTM80 37 80 36 45/55 160-220 RTM100 55 100 36 90/110 300-380 RTM120 90 120 36 132 450-480 RTM140 110 140 36 160/185 500-650 RTM160 132 160 34 220/250 800-1000 RTM180 315 180 34 315 1000-1200

We are confident that our PP/PE Film pellet machine can help you achieve your production goals and deliver high-quality pellets that meet your clients’ needs.

Key Features of Our HDPE Flakes Granulation Line

Our HDPE flakes granulation line is equipped with several innovative features designed to optimize the recycling process:

  • Ration Feeding: The feeding hopper is linked to the extruder’s ampere current, enabling automatic ration feeding.
  • Vacuum Degassing: This feature eliminates humidity and impurities, ensuring high-quality granule production.
  • Double Filtration Systems: Our machine includes two filtration systems that guarantee top-quality granules.
  • Noodle Outlet: Located between the main and baby extruders, the noodle outlet also serves as a degassing point.
  • Water Ring Cutter: Our unique water ring cutter creates uniform granules, enhancing the final product’s quality.
  • Centrifugal Dryer: The dryer utilizes fast rotation force to achieve a humidity level below 1%.
  • Vibrating Screen: This feature ensures all granules are of equal size.
  • World-Class Electric Elements: Our machine incorporates electric elements from renowned brands such as Schneider, Teco, Siemens, and more.

The Future of Plastic Recycling

Our HDPE flakes granulation line goes beyond being just a machine; it represents a step towards a more sustainable future. By improving plastic recycling efficiency and quality, we can reduce waste and make a significant contribution to environmental conservation.

Warranty

All recycling machines come with a 1-year limited warranty.

INQUIRIES

To get the latest prices and lead times, send us a message using the form below.

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