Autor: Stroj za recikliranje plastike Rumtoo

U tvrtki Rumtoo Plastic Recycling Machinery, razumijemo važnost pronalaska prave opreme za maksimiziranje učinkovitosti i održivosti vaših operacija recikliranja plastike. Kao lider u visokokvalitetnim rješenjima za recikliranje PP/PE folija, naši strojevi su dizajnirani za: - Jednostavno rukovanje i održavanje - Razumne cijene - Sveobuhvatnu dokumentaciju i brzu postprodajnu podršku našeg iskusnog inženjerskog tima. Uz naše strojeve za recikliranje, nudimo besplatne usluge dizajna proizvoda kako bismo pružili prilagođena proizvodna rješenja koja povećavaju produktivnost i ekološku prihvatljivost. Doprinoseći uštedi energije, smanjenju emisija i zelenom gospodarskom rastu, cilj nam je potaknuti inovacije za bolju kvalitetu života. Naš raznoliki asortiman proizvoda uključuje: - Liniju za recikliranje plastike - Liniju za peletiranje - Usitnjivače - Drobilice - Stroj za baliranje - Sustave za granulaciju i sabijanje - Strojeve za brizganje plastike - Ekstrudere za folije

Navigating the Complex Web of Global Plastic Waste: A Comprehensive Overview

Navigating the Complex Web of Global Plastic Waste: A Comprehensive Overview

In a world grappling with environmental challenges, the issue of global plastic waste has taken centre stage. Every year, nations worldwide produce an astonishing 350 million metric tons of plastic waste. While this number is staggering, what’s even more concerning is that only a fraction of this waste is recycled. In fact, a mere 2% of it is traded internationally.

Linija za pranje recikliranja PP/PE folija

Linija za pranje recikliranja PP PE folije

Linija za pranje recikliranja PP/PE folija

Every day, a significant amount of plastic is produced on Earth, leading to the serious pollution of our environment. However, this issue can be addressed through the use of plastic recycling machines. These machines, including plastic shredders, granulators, and extrusion machines, enable the reuse of waste plastic and give it a new lease on life. As a result, plastic recycling lines are highly valued by both recycling plants and other industries involved in plastics.

Discover the future of recycling with our PP/PE Film Recycling Washing Line. Designed for both efficiency and sustainability, this state-of-the-art machine transforms used PP and PE films into reusable materials, paving the way for a greener tomorrow.

Princip rada

The PP/PE Film Recycling Washing Line operates through a series of stages:

  1. Sorting: The machine sorts the films, distinguishing between PP and PE.
  2. Breaking: Films are then broken down into smaller pieces, making the cleaning process more effective.
  3. Cleaning: The smaller film pieces undergo a thorough cleaning process, ensuring all contaminants are removed.
  4. Drying: Post-cleaning, the films are dried, preparing them for the final stage.
  5. Output: The cleaned and dried films are now ready for reuse or further processing.

Technical Specifications

  • Type: Linija za pranje recikliranja PP/PE folija
  • Materials Processed: PP and PE films
  • Output: Cleaned and dried film pieces
  • Automation Level: High
  • Safety Features: Equipped with emergency stop functions and safety guards
Model RT-300RT-500RT-1000RT-2000 Output(KG/H)30050010002000 Installed Power(KW)130-160210-260300-350400-460 Water Consumption(T/H)2月3日4月6日7月10日10月15日 Labor Requirements2月3日2月3日3月5日4月6日

We are pleased to offer you a free solution design service. Our team of experts will design the most suitable plastic film cleaning line solution for you based on your needs and requirements. Please contact us for more information and to start discussing your project.

Zaključak

The PP/PE Film Recycling Washing Line is more than just a piece of machinery; it’s a testament to our commitment to the environment. By recycling and reusing PP and PE films, we’re not only reducing waste but also promoting a sustainable and eco-friendly approach to plastic usage. Invest in a solution that’s both efficient and environmentally conscious.

Applications

  1. Recycling PE and PP bags, including woven bags and jumbo bags.
  2. Car covers and PE ground films.
  3. Agricultural films.
  4. Mulching films made from PE and PP.

The complete LDPE Film washing production line, with a capacity of 2000kg/h, includes the following items:

  • Belt Conveyor
  • Drobilica
  • Screw Loader
  • Friction Washer
  • Floating washer
  • 5-1 Bottom Screw
  • Friction Washer (second one)
  • Floating washer (second one)
  • 7-1 Bottom Screw
  • Screw Loader (second one)
  • Two Way screw loader
  • Film squeeizing Machine
  • Silo
  • Electric Cabinet
Linija za pranje recikliranja PP/PE folija

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All recycling machines come with a 1-year limited warranty.

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Semi-Auto Horizontal Baler: Waste Management Revolution

Semi Automatic Balers

Uvod

In the realm of waste management and recycling, the Semi-Automatic Horizontal Baler has emerged as a game-changer. This machine, designed to handle a wide range of materials, offers a balance between automation and control, making it an ideal choice for many businesses. This article explores the features, applications, and benefits of the Semi-Automatic Horizontal Baler, providing valuable insights for entrepreneurs and investors in the recycling industry.

Screw Conveyor

This image shows a screw conveyor system, an industrial machine designed to transport bulk materials. It consists of a long, inclined tube with a rotating helical screw blade inside. Materials are fed into the hopper at the base, where the rotating screw moves them up to the discharge point. The motor at the top powers the screw mechanism, and the frame provides structural support. This type of conveyor is used to transport powdered or granular materials like grains, cement, or plastic pellets, often found in recycling, food processing, or manufacturing plants.

we supplys various types of screw conveyors, including single-screw conveyor, twin-screw conveyor, triplet-screw conveyor, water-filtration screw conveyor and so on.
The equipment has a lot of characteristics, such as high stability, wear-resistant spiral. Beside, all different types of screw conveyors can be customized base on different conveyance purpose.

Design of Screw Conveyors

Screw conveyors consist of a helical screw blade, also known as an auger, that rotates within a tube or trough. The rotation of the screw blade moves material along the length of the conveyor, allowing for a continuous flow of material from one end to the other.
The size, shape, and pitch of the screw blade can vary depending on the material being transported and the specific requirements of the application. The diameter of the screw can range from a few inches to several feet, and the length can be customized to fit the available space.

Types of Screw Conveyors

There are several types of screw conveyors, each designed for a specific application. Some common types include:

Horizontal screw conveyors: These conveyors are typically used to move materials horizontally or at a slight incline.

Vertical screw conveyors: As the name suggests, these conveyors are used for vertical transportation of materials, such as from a lower level to a higher level.

Inclined screw conveyors: These conveyors are used for conveying materials at an angle, such as from a hopper to a processing machine.

Shaftless screw conveyors: These conveyors are used for handling sticky or stringy materials that may get wrapped around a traditional screw blade.

Applications of Screw Conveyors

Screw conveyors are used in a wide range of industries, including agriculture, food and beverage, chemical processing, mining, and more. Some common applications include:

Moving bulk materials, such as grains, powders, and pellets.

Mixing materials, such as in the production of animal feed.

Metering materials, such as in the batching of ingredients for food production.

Dewatering sludge and other waste materials.

Benefits of Screw Conveyors

Screw conveyors offer several benefits over other material handling methods, including:

Versatility: Screw conveyors can handle a wide range of materials, from fine powders to large particles.

Efficiency: Screw conveyors are highly efficient and can move materials over long distances with minimal energy consumption.

Low maintenance: Screw conveyors have few moving parts and require little maintenance, making them a cost-effective option.

Customizability: Screw conveyors can be customized to fit the specific needs of the application, including the size, shape, and material of construction.

Screw conveyors are a versatile and efficient solution for material handling in a variety of industries. Whether you need to move bulk materials, mix ingredients, or dewater waste, there is a screw conveyor that can meet your needs. By understanding the design, types, applications, and benefits of screw conveyors, you can make an informed decision about whether this technology is right for your facility.

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Svi strojevi za recikliranje dolaze s jednogodišnjim ograničenim jamstvom.

All of our products can be customized according to customer requirements.

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Efficient Recycling with Dual Vertical Baler Machine

Efficient Recycling with Dual Vertical Baler Machine

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In the quest for sustainable waste management solutions, the Double Hydraulic Cylinder Vertical Baler Machine, manufactured by Rumtoo Machinery, emerges as a game-changer. This machine, equipped with two hydraulic cylinders, is designed to handle a variety of materials, including hard, large, and robust items such as tires. This article delves into the features, applications, and benefits of this innovative machine, providing valuable insights for entrepreneurs and investors interested in the plastic recycling industry.Efficient Recycling with Dual Vertical Baler Machine-02

Semi-Automatic Horizontal Baler: Next-Gen Waste Management

Semi-Automatic Horizontal Baler: Next-Gen Waste Management

Uvod

Introducing our state-of-the-art Semi-Automatic Horizontal Baler, the chosen solution for businesses aiming to streamline their waste management and recycling processes. This machine is not only efficient but also environmentally friendly, turning large volumes of waste into compact bales ready for recycling or disposal.

Pellet Machine For PP/PE Film

The picture shows various industrial machinery and equipment used for plastic recycling and processing. It appears to be a complete production line system made by a company called Rumtoo. The system consists of several major components: 1) A large silo or hopper for storing raw plastic materials or recycled plastic flakes. 2) A series of conveyor belts and feeding systems. 3) An extruder unit, likely for melting and extruding plastic materials. 4) A pelletizing and cooling system for turning extruded plastic into pellets. 5) Accessory equipment like blowers, filters, and control panels. This type of integrated recycling line is used to break down, clean, melt, and reform waste plastics into new raw material pellets that can be used for manufacturing new plastic products.

PP/PE Film Pellet Machine

We are proud to present our PP/PE Film pellet machine, which can help you granulate recycled material of HDPE, LDPE, LLDPE, PP, PS, PET, PC, and other materials. Our pellet machine uses different designs of screws to ensure that it can operate continuously during production.

To make sure that our pellet machine produces high-quality pellets, we use pneumatic conversion and strong wind blowing, with water cooling and de-watering machine. These features ensure that the pellets produced are of high quality and meet the required standards.

Our stainless steel storage container can be adjusted to accommodate different amounts of materials, and our machine can run at high speed for a long period of time while extruding stably. This means that you can rely on our pellet machine to deliver consistent and high-quality pellets, without any interruptions during production.

With a capacity ranging from 200kg/h to 1000kg/h, our PP/PE Film pellet machine is perfect for businesses of all sizes. Whether you are a small business or a large corporation, our pelletizing line can meet your needs and help you achieve your production targets.

Glavni tehnički parametar

ModelRMC2-85RMC2-100RMC2-120RMC2-150RMC2-160RMC2-180 Capacity(KG/H)100-200200-300300-400500-600700-800800-1000 L/D1:331:331:331:361:361:36 Install Power(KW)110135160310370520 Compactor Power(KW)374555110132180 Main extruder Power(KW)557590-110185220280-315 Screen exchanger160mm200mm250mm350mm400mm500+mm Staff requirement2-32-32-32-32-32-3 Overall size(L*W*H) 9*5*410*5*412*5*413*6*413*6*413*6*4

We are confident that our PP/PE Film pellet machine can help you achieve your production goals and deliver high-quality pellets that meet your clients’ needs.

Princip rada

A plastic pelletizing line is an integral part of the recycling process for plastic waste. It converts waste plastics into reusable pellets that can be used in the production of new plastic products. Here’s a simplified explanation of how a typical pelletizing line works:

  1. Shredding/Crushing: The first step in the process is to reduce the size of the plastic waste. This is usually achieved by shredding or crushing the plastic into smaller pieces.
  2. Washing and Drying: The shredded plastic is then washed to remove any dirt, debris, or other contaminants. After washing, the plastic is dried to remove any remaining moisture, as this can affect the quality of the final product.
  3. Extrusion: The clean, dry plastic is fed into an extruder, which is a machine that uses heat and pressure to melt the plastic. The molten plastic is then forced through a die, which is a metal plate with a hole in the middle.
  4. Pelletizing: After extrusion, the plastic comes out of the die in a long, thin strand. This strand is cooled (usually in a water bath) and then cut into small pellets by a pelletizer, which is essentially a rotating blade.
  5. Cooling and Drying: The pellets are cooled and dried again to solidify and remove any remaining moisture.
  6. Screening/Classifying: The pellets are screened or classified to separate any dust or undersized pellets. This ensures that only pellets of the desired size and quality are packaged for sale or reuse.
  7. Packaging: Finally, the pellets are packaged and are ready for transport or to be used in the production of new plastic products.

In a nutshell, a plastic pelletizing line converts plastic waste into a form that can be reused in the production process, helping to reduce the amount of new plastic that needs to be produced and thus minimizing the environmental impact of plastic waste.


Jamstvo

All recycling machines come with a 1-year limited warranty.

Pellet Machine for PP/PE Film: An Innovative Solution for Plastic Recycling

In the plastic industry, polypropylene (PP) and polyethylene (PE) films are widely used, with applications ranging from food packaging to industrial products. However, these films are often discarded casually after use, leading to an increasing amount of plastic waste and prominent environmental issues. Fortunately, modern technology has provided us with an effective solution – the PP/PE film pellet machine.

The PP/PE film pellet machine has a dual value for the environment and the economy. From an environmental perspective, this pellet machine can crush, melt, and pelletize waste PP/PE films, transforming them into reusable plastic pellets. This process reduces the amount of plastic waste, reduces environmental pollution, and also reduces the demand for new raw materials. In my own experience, I have seen firsthand the efficiency of this machine in handling plastic waste and its importance in reducing environmental pollution.

From an economic perspective, the PP/PE film pellet machine also has significant advantages. The plastic pellets recycled by it can be reused in production to create new plastic products. This not only saves the cost of raw materials but also improves the production efficiency of enterprises. In addition, due to the reduced demand for new raw materials, the price of plastic raw materials may stabilize, which undoubtedly reduces the production cost for manufacturing enterprises.

However, despite the obvious advantages of the PP/PE film pellet machine, we still need to make more efforts to fully utilize its potential. Firstly, we need to promote more forceful plastic waste recycling policies to enable more enterprises to adopt this pellet machine. Additionally, we need to raise public awareness about environmental protection, to involve more people in the recycling and reuse of plastic waste.

In summary, the PP/PE film pellet machine is an innovative solution to the problem of plastic waste. It holds significant importance for environmental protection and economic development. We have a responsibility to promote this pellet machine to make our world more beautiful.

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Exploring Plastic Pelletizing Recycling Options

The image shows a specialized machine labeled as a "Plastic Pelletizing Machine." This equipment is used for recycling or processing plastic materials into small, uniformly shaped pellets. It consists of various interconnected sections, each performing a specific function, such as feeding, melting, and extruding. The pellets in the image suggest that the output of this machine is ready for further manufacturing or processing. The ISO and CE markings indicate that the machine meets international quality and safety standards. This setup is essential for transforming plastic waste or raw material into a reusable form in different plastic production processes.

Plastic Pelletizing Recycling: A Sustainable Solution

Plastic pelletizing recycling is a transformative technology that converts plastic waste into reusable raw materials. This process is pivotal in the global effort to reduce waste and promote sustainability. By understanding the various plastic pelletizing recycling options, manufacturers can make informed decisions that benefit both their operations and the environment.

Single Stage PP/PE Film/Bags Pelletizing Line

The image shows a plastic pelletizing line for processing polyethylene (PE) and polypropylene (PP) films and woven bags. The machinery setup includes a conveyor system leading into a shredding or granulating machine, which breaks down the plastic material into smaller pieces. These pieces are then processed through an extruder or pelletizer to form uniform pellets. The pellets are shown in the circles at the top, starting as shredded plastic flakes and becoming spherical plastic pellets through the pelletizing line. The pellets are collected for reuse in manufacturing. The setup also includes a collection tank or bagging system for the final product and piping for air or vacuum conveyance. The overall system is designed to handle plastic recycling and processing efficiently, turning waste plastic films and bags into reusable pellets for various manufacturing applications.
Introducing our Single Stage PP/PE Film/Bags Pelletizing Line, a cutting-edge solution in the field of Plastic Recycling Machines. This line is specifically designed to transform clean PP/PE film into high-quality pellets, offering a new level of efficiency and value in the recycling process.

Linija za recikliranje krute plastike

Čini se da je ovo linija ili sustav za recikliranje plastike koji se koristi za sortiranje, obradu i recikliranje različitih vrsta plastičnog otpadnog materijala. Glavne vidljive komponente su: 1) Velika nagnuta transportna traka ili rampa, vjerojatno za ubacivanje miješanih tokova plastičnog otpada. 2) Nekoliko stanica ili jedinica za sortiranje s rotirajućim cilindričnim sitima ili bubnjevima, koji mogu odvajati materijale prema veličini. 3) Dodatne transportne trake i žljebovi za transport i usmjeravanje različitih sortiranih plastičnih frakcija. 4) Zatvoreni dio kućišta ili kontrolne sobe na vrhu sustava. Ova vrsta integrirane linije za recikliranje omogućuje učinkovito sortiranje miješanog plastičnog otpada metodama poput prosijavanja, odvajanja zraka i potencijalno automatiziranog optičkog sortiranja. Različite sortirane vrste plastike poput boca, filmova, krute plastike itd. mogu se zatim dalje odvojeno obrađivati postupcima usitnjavanja, pranja i peletiranja kako bi se proizvela reciklirana plastična smola/pelete kao konačni izlazni proizvod. Takvi industrijski sustavi za sortiranje i recikliranje ključni su za učinkovito oporabljanje i recikliranje velikih količina plastičnog otpada nakon potrošnje i nakon industrije na automatiziran i kontroliran način.

Rigid Plastic Washing Recycling Line: A Solution for Sustainable Plastic Recycling

Rigid Plastic Washing Recycling Line is a revolutionary technology that is transforming the way waste plastic is recycled. This technology is designed to help companies reduce their plastic waste footprint and promote environmental sustainability.

What is Rigid Plastic Washing Recycling Line?

The market for recycling PE PP rigid materials is growing rapidly. These materials are used in a wide variety of plastic products that we use in our daily lives, including milk bottles, food packaging boxes, shampoo bottles, plastic chairs, tables, and pipes. At our recycling facility, we understand the importance of properly recycling these materials, which is why we have designed and customized our recycling machines to meet the unique needs of different types of PE PP rigid materials.

Our complete recycling solution includes a heavy-duty shredder with an overhead magnet, a granulator, a sink-float separation tank, a centrifugal dryer, a thermal dryer, a zigzag separator, and a dual-bag filling station. These machines work together to ensure that the waste materials are properly washed and recycled, resulting in high-quality plastic flakes that can be used in the manufacturing of plastic products once again.

By using our rigid plastic washing Recycling Line, you can contribute to a cleaner environment and promote sustainable manufacturing practices. We are committed to providing reliable and efficient recycling solutions that meet your needs and exceed your expectations. Contact us today to learn more about our PE PP rigid material recycling services.

Glavni tehnički parametar

Input Capacity500kg/h1000kg/h1500kg/h2000kg/h Required Space42m×10m×6m50m×15m×6m55m×16m×6m60m×18m×6m Operators3-4 people5-6 people5-6 people5-6 people Installation Power150-200kW250-300kW370kW450-500kW Water Circulation(T/H)2345

Thanks to our innovative washing technology and high-quality performance, we are able to provide reliable and efficient recycling solutions for our customers. Our commitment to using the latest technology ensures that our recycling processes are environmentally friendly and sustainable, while also delivering high-quality results.

Main System Components

Equipment Function Feeding Conveyor Belt Presents an even material feed to the plant. Usitnjivač Shreds the material into smaller pieces for use in granulator. Granulator Reduces the size further and makes the plastic stream more uniform. Screw Washer Washes and transfers the material into next step. Sink-Float Separation Tank Removes contamination and helps wash the material. Centrifugal Dryer Dries the product by high speed rotation. Thermal Dryer System Dries the material by thermal air. Zig-Zag Classifier Removes labels and fine particles. Bag Station Delivers the product into storage bags. Electrical Panel Provides an interface for the operator to control the system.

Benefits of Rigid Plastic Washing Recycling Line

Using Rigid Plastic Washing Recycling Line has numerous benefits for both the environment and businesses. Some of the benefits include:

Environmental Benefits

  • Reduces plastic waste which helps to reduce pollution in the environment.
  • Reduces the amount of plastic sent to landfills which helps to conserve natural resources.
  • Promotes sustainability by creating a circular economy for plastics.

Business Benefits

  • Lower costs of waste disposal.
  • Provides a new source of raw materials for the production of new plastic products.
  • Enhances the brand reputation of businesses by promoting environmental sustainability.


Zaključak

Rigid Plastic Washing Recycling Line is an innovative technology that is transforming the plastic waste recycling industry. It is a highly efficient and cost-effective process that provides numerous benefits to both the environment and businesses. By using this technology, companies can reduce their plastic waste footprint and promote environmental sustainability.


Linija za recikliranje krute plastike

PS:Equipment configuration and the process will be optimized according to raw materials.

Jamstvo

All recycling machines come with a 1-year limited warranty.

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Drobilica plastike

Ova slika prikazuje niz velikih industrijskih usitnjivača ili drobilica postavljenih u proizvodnom ili prerađivačkom pogonu. Svaki stroj ima veliki lijevak na vrhu za ubacivanje materijala, a čini se da su mehanizmi za usitnjavanje ispod pokretani motorima i prekriveni zaštitnim narančastim kućištima. Strojevi su postavljeni na povišene platforme s pristupnim stepenicama i ogradama radi sigurnosti. Ovaj raspored sugerira obradu velikog kapaciteta, pogodnu za recikliranje velikih razmjera, gospodarenje otpadom ili proizvodnju gdje je potrebno smanjiti veličinu rasutih materijala za daljnju obradu ili odlaganje. Logotip "Rumtoo" u kutu mogao bi označavati marku ili proizvođača.

Predstavljamo našu inovativnu drobilicu plastike

Predstavljamo našu inovativnu drobilicu plastike, vrhunsko rješenje za učinkovito recikliranje i smanjenje otpada u vašem pogonu. Naša vrhunska tehnologija i robustan dizajn čine našu drobilicu savršenim alatom za obradu svih vrsta plastičnih materijala.

S jakim motorom i oštrim noževima, naša drobilica plastike može se nositi čak i s najtvrđim plastičnim otpadom, od boca i posuda do vrećica i folija. Jednostavna je za rukovanje i održavanje, s korisnički prilagođenim sučeljem i jednostavnim postupcima čišćenja.

Naša drobilica plastike nije samo isplativo i ekološki prihvatljivo rješenje, već i vrijedna investicija za vaše poslovanje. Recikliranjem plastičnog otpada možete uštedjeti novac na naknadama za odlaganje i doprinijeti održivijoj budućnosti.

Naš proizvod podržava tim stručnjaka koji su posvećeni pružanju iznimne korisničke usluge i tehničke podrške. Nudimo prilagodljive opcije kako bismo zadovoljili vaše specifične potrebe i osigurali najbolje performanse naše drobilice.

Odaberite našu drobilicu plastike i pridružite se rastućoj zajednici tvrtki koje pozitivno utječu na okoliš, a istovremeno poboljšavaju svoj profit. Kontaktirajte nas još danas kako biste saznali više o našem proizvodu i kako on može koristiti vašem poslovanju.

Glavni tehnički parametar

ModleRM-800RM-1000RM-1200RM-1400 Output(kg/h)400-600900-12001400-16001800-2100 Motor power(kw)3755-7590-110110-132 Number of rotary knives(pcs)66(10)1010 Number of fixed knives(pcs)4444 Main shaft rotation diameter(mm)Φ500Φ650Φ750Φ750 Dimensions(mm)3000*2500*41603100*2650*48303700*3060*53003800*3300*5430

Naši standardni teški strojevi za granulaciju plastike, ponekad nazvani drobilice plastike, ključni su strojevi u industriji recikliranja plastike.

Princip rada

Naš stroj za drobljenje plastike radi s otvorenim rotorom na kojem su montirani teški noževi u dvostrukom rezanom obliku ili u obliku slova V, ovisno o vašim potrebama. Dok se rotor okreće velikim brzinama, njegovi noževi dolaze u kontakt sa stacionarnim noževima montiranim unutar komore za rezanje. Materijal se kontinuirano reže dok ne postane dovoljno malen da prođe kroz sito filtera. Naše sito filtera obično se kreće od 10 mm do 100 mm, ali se može prilagoditi vašim zahtjevima. Naš standardni granulator za plastiku sadrži 12 rotorskih noževa i 3 stacionarna noža. Svi noževi koriste ultra-izdržljivi D2 (ekvivalent SDK11) visokougljični čelik s visokim udjelom kroma, što osigurava najdulje vrijeme korištenja prije potrebe za oštrenjem. Noževi se lako podešavaju hidrauličkim pristupom komori za rezanje.

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Stroj za peletiranje plastičnih HDPE PP Regrinsh pahuljica

The image depicts a large industrial machine, specifically an extrusion or processing system. It includes a long barrel with various connected components, such as a hopper (funnel) for feeding materials into the system and a motorized drive that powers the entire operation. The assembly has interconnected piping, suggesting it may be part of a continuous production process. This type of machinery is common in plastics manufacturing or materials processing, where raw materials are melted, mixed, and extruded into specific forms. The multiple sections imply a comprehensive production line that can handle different stages of material transformation.

RTM160-180 HDPE Flakes Double Stage Pelletizing Line

Our production team successfully tested the new RTM160-180 HDPE flakes double-stage pelletizing line. The machine ran stably for two hours and achieved an impressive average capacity of approximately 650kg/hr. This successful test run represents a significant milestone in our journey to enhance plastic recycling efficiency.

Glavni tehnički parametar

Model Motor Power (KW) Diameter of screw (mm) L/D Motor Power (KW) Throughput Rate (kg/h) RTM80 37 80 36 45/55 160-220 RTM100 55 100 36 90/110 300-380 RTM120 90 120 36 132 450-480 RTM140 110 140 36 160/185 500-650 RTM160 132 160 34 220/250 800-1000 RTM180 315 180 34 315 1000-1200

We are confident that our PP/PE Film pellet machine can help you achieve your production goals and deliver high-quality pellets that meet your clients’ needs.

Key Features of Our HDPE Flakes Granulation Line

Our HDPE flakes granulation line is equipped with several innovative features designed to optimize the recycling process:

  • Ration Feeding: The feeding hopper is linked to the extruder’s ampere current, enabling automatic ration feeding.
  • Vacuum Degassing: This feature eliminates humidity and impurities, ensuring high-quality granule production.
  • Double Filtration Systems: Our machine includes two filtration systems that guarantee top-quality granules.
  • Noodle Outlet: Located between the main and baby extruders, the noodle outlet also serves as a degassing point.
  • Water Ring Cutter: Our unique water ring cutter creates uniform granules, enhancing the final product’s quality.
  • Centrifugal Dryer: The dryer utilizes fast rotation force to achieve a humidity level below 1%.
  • Vibrating Screen: This feature ensures all granules are of equal size.
  • World-Class Electric Elements: Our machine incorporates electric elements from renowned brands such as Schneider, Teco, Siemens, and more.

The Future of Plastic Recycling

Our HDPE flakes granulation line goes beyond being just a machine; it represents a step towards a more sustainable future. By improving plastic recycling efficiency and quality, we can reduce waste and make a significant contribution to environmental conservation.

Jamstvo

All recycling machines come with a 1-year limited warranty.

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Linija za recikliranje i usitnjavanje plastičnih folija

Linija za zgušnjavanje plastične folije, stroj za recikliranje plastike, stroj za rezanje plastike

Transform Your Plastic Waste: The Shredding Densifying Recycling Line

One of the significant benefits of utilizing a Plastic Film Shredding Densifying Line is the remarkable versatility of the compressed material. This densified output can be efficiently fed into a repelletizer, repurposed as raw material for manufacturing new products, seamlessly recycled, or responsibly disposed of. This empowers businesses with greater flexibility in managing their plastic waste streams and recyclables.

Transporting recyclables or waste presents a considerable challenge for companies striving for economy and efficiency. Loose, bulky materials consume excessive space, inflating transportation costs and negatively impacting the bottom line. Our innovative Plastic Film Shredding Densifying Recycling Line addresses this directly by compressing light, voluminous materials (like mixed plastic films or PP bags) into dense, compact forms that are significantly easier and cheaper to store and transport.

Plastic Film Shredding Densifying Line Overview

Key Advantages of Densification

Densifying plastic materials offers several compelling benefits:

  1. Increased Bulk Density: Significantly reduces the volume of plastic film waste, making storage and handling far more efficient.
  2. Reduced Transportation Costs: Denser material means more weight can be transported per truckload, drastically cutting logistics expenses.
  3. Improved Handling & Feeding: The uniform, densified material is easier to feed consistently into subsequent processes like pelletizing or chemical recycling reactors.
  4. Enhanced Recyclability: Produces a high-quality, denser feedstock preferred by many recycling facilities and repelletizing operations.
  5. Lower Carbon Footprint: More efficient transportation directly translates to reduced fuel consumption and emissions.

Notably, using densified plastic film for chemical recycling has become a prominent trend for processing PE and PP films in the USA and globally, highlighting the value of this pre-processing step.

Densified Plastic Material Example

Our Comprehensive Solution

Our Linija za recikliranje i usitnjavanje plastičnih folija offers a complete, turnkey solution for transforming dirty bales of PP/PE films into a densified product. This output is perfectly suited for chemical recycling applications or further processing into plastic granules via pelletizing. We provide standard line capacities ranging from 200kg/h up to 1000kg/h, and can readily customize manufacturing to meet your specific requirements.

Core Process Steps:

1. Shredding: Breaking Down Bales
Compacted bales of plastic film are initially fed into a robust shredder (often equipped with a movable hopper) to break them down into smaller, more manageable pieces.

2. Wet Granulation: Size Reduction & Initial Cleaning
The shredded material, still too large for efficient densifying, passes through a wet granulator. Water sprayed into the cutting chamber performs partial washing and reduces friction, cutting the shreds into small flakes.

3. Sink/Float Separation: Contaminant Removal
Flakes move through a sink/float tank. Heavier contaminants like dirt, sand, or stones sink, while the lighter plastic film flakes float, allowing for effective separation and further cleaning.

4. Squeezing & Densifying: The Core Transformation
This crucial stage utilizes a specialized squeezer dryer. A large screw conveys and compresses the clean, wet flakes, while controlled heating helps evaporate residual moisture and fuse the plastic. This transforms the film into irregular, densified pellets or agglomerates with a significantly increased bulk density (approx. 350-410 kg/m³) and very low moisture content (often below 3%). An optional secondary granulator can further refine the size if needed.

Our reliable, multifunctional squeezer dryer component can adeptly remove moisture from over 30% down to below 3% (ideal for material from a washing line), increase material bulk density up to 10 times, and effectively compact the processed plastic.

Main Technical Parameters

ModelRUM-200RUM-500RUM-1000 Operation2-32-32-3 Installation power160-200kW200-240kW400-450kW Knife materialSKD11SKD11SKD11 Capacity(kg/h)2005001000

Our washing line systems are meticulously designed with the specific application in mind, whether handling post-consumer, post-industrial, or agricultural plastic waste. Rumtoo can supply individual components to upgrade your existing line or deliver a complete, integrated turnkey solution.

We are committed to providing clients with innovative and efficient solutions for their material processing and transportation needs.
Contact us today to learn more about how our Plastic Film Shredding Densifying Line can benefit your business!

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All of our products can be customized according to customer requirements.

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Unveiling the Future: Innovations and Trends in Plastic Recycling Machinery

Introduction:

As we venture into the 21st century, sustainability has become a focal point for businesses, governments, and individuals alike. Efficiently recycling plastic waste is crucial to this, particularly given the rising concerns over plastic pollution. At the heart of this environmental revolution, plastic recycling machines are playing a key role. This blog post will delve into the latest trends in plastic waste recycling machinery, with a special focus on pioneering recyclers that are shaping the future of this crucial industry.

In recent years, plastic waste has become a major environmental issue. To tackle this issue, recycling machines have been developed to help reduce plastic pollution and promote sustainability. In this blog post, we will explore the latest trends in plastic recycling machines and highlight their benefits for recyclers. One of the most notable trends in plastic recycling machinery is innovation. New technologies are being developed to make the processing of plastics more efficient and effective. For example, some machines now use artificial intelligence to automatically sort different types of plastic. This not only saves time but also reduces errors, improving overall efficiency. Another trend is customization. Many companies now offer customized solutions based on specific needs or requirements. This means recyclers can choose from a range of options depending on their budget, capabilities, or other factors. Finally, the industry’s focus on sustainability is growing. Many manufacturers are using environmentally friendly materials and processes to produce their machines, while others are developing new ways to recycle more types of plastics. Overall, these innovations are shaping the future of the plastic recycling industry, making it more efficient, cost-effective, and sustainable than ever before!

Meeting High Capacity Needs

With the ever-growing demand for plastic recycling, recycling machines must adapt to the needs of large-scale production. The trend for high-capacity machines addresses this necessity, allowing recyclers to efficiently handle larger volumes of plastic waste. These machines are designed to handle mass production while maintaining optimal performance, ensuring a seamless workflow throughout the recycling process. By meeting high production capacity needs, recyclers can boost their productivity and help drive a more efficient circular economy.

Smart Recycling Machines:

A key trend in the future of plastic recycling is the rise of intelligent machines. These cutting-edge devices use advanced technologies such as Artificial Intelligence (AI) and Machine Learning (ML) to enhance efficiency and outcomes. AI-driven systems can streamline key processes including sorting, shredding, and cleaning. By minimizing manual intervention, identifying, sorting, and recycling different types of plastics becomes more accurate. This precision optimizes the recycling process, reducing contamination while not only enhancing operational efficiency but also lowering labor costs and enhancing safety measures.

Plastic Crusher,plasti crecycling machine,rumtoo machine

Energy-saving Machines:

As the world pays increasing attention to energy consumption, energy-saving recycling machines are attracting more and more attention. These machines are designed to consume less energy while maintaining high operational efficiency. By reducing energy demand, these machines not only lower operating costs but also contribute towards the larger goal of reducing carbon emissions.

Compact and Modular Design

Compact and modular design is becoming a major trend in the field of plastic recycling machines. These designs offer numerous benefits to recyclers, including space-saving, easier installation and maintenance, and the ability to expand or customize the machine as needed. Compact and modular machines are particularly advantageous for small-scale recyclers or those with limited space. An example of a compact and modular plastic recycling machine is the KRS series air-cooled plastic recycling machine, which allows recyclers to select and combine different modules according to their specific needs.

Rigid Plastics Shredder Recycle Machine,Single Shaft

Conclusion:

The latest trends in plastic recycling machines reflect the industry’s commitment to innovation, sustainability, and efficiency. As recyclers continue to push the boundaries of what’s possible, we can look forward to effectively managing and responsibly recycling plastic waste in the future. Through these advancements, the plastic recycling industry is not only adapting to current challenges but also shaping a sustainable future for us all.

As we closely follow these exciting developments, it’s clear that tomorrow’s machines will continue to drive progress in this crucial industry, leading us towards a more sustainable world.

Spotlight on Innovators:

An industry leader is Rumtoo Machine. This start-up company has developed a unique chemical recycling process that transforms unrecyclable plastic waste into valuable chemicals. This transformative technology has the potential to revolutionize the way we manage and recycle plastic waste.

To stay updated on the latest news from Genius, follow us on our social media channels.

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Stroj za recikliranje krutih plastika

Stroj za recikliranje krutih plastika

Shredding and Recycling Rigid Plastics

Rigid plastics are a type of plastic material that are produced through various thermoforming processes. These plastics are often used in private households and the industrial sector for products such as buckets, watering cans, plastic pallets, trash containers, and pipes.

Unfortunately, many rigid plastics are often mistakenly thrown away in the residual waste garbage can or bulky waste. When this happens, these plastics can no longer be recycled and are often incinerated to generate energy.

To combat this issue, it is important to recycle post-consumer and industrial rigid plastics. One effective way to do this is through shredding with machines like the Rumtoo shredder. By shredding rigid plastics into high-quality recyclate, we can create the foundation for all products made from recycled plastics, thereby promoting sustainable processing practices.

Overall, recycling rigid plastics is crucial for reducing waste and conserving natural resources. By properly recycling these materials, we can extend their lifecycle and create a more sustainable future for generations to come.

Voluminous hard plastic waste

Shredded rigid plastic housings

What are rigid plastics?

Rigid plastics are a type of plastic material that is stiff, strong, and retains its shape even when not in use. They are produced through various thermoforming processes and include products such as buckets, watering cans, flower pots, pasta strainers, garden furniture, laundry baskets, plastic pallets, trash containers, and pipes. Due to their durability and strength, these plastics are often used in private households and the industrial sector.

Rigid plastics differ from flexible plastics, which are soft and pliable, and are often used for products like plastic bags, packaging films, and shrink wraps. While both types of plastics can be recycled, rigid plastics are often more difficult to recycle due to their size and shape. However, with the use of advanced recycling technologies and machinery, recycling of rigid plastics is becoming more efficient and effective, and is an important step towards reducing waste and promoting sustainable processing practices.

What materials are rigid plastics made of?

Rigid plastics are made of various materials including:

  • PE (Polyethylene)
  • HDPE (High-density Polyethylene)
  • PP (Polypropylene)
  • PS (Polystyrene)
  • PET (Polyethylene terephthalate)
  • PA (Polyamide)
  • PC (Polycarbonate)
  • ABS (Acrylonitrile butadiene styrene copolymer)
  • PVC (Polyvinyl chloride)

Rigid plastics can be produced from thermoplastics using various processes. For example, toys and car parts are manufactured by injection molding, bottles and containers are produced by blow molding, and large hollow bodies such as industrial drums or water storage tanks are produced by rotational molding.

Značajka

ModelDS-800DS-1000DS-1200DS-1500 Number of Rotary Blades30pcs39pcs48pcs57pcs Motor power30kW37kW55kW75kW Knife materialSKD11SKD11SKD11SKD11 Main motor powerΦ275Φ315Φ375Φ400 Approx.Output(kg/hr)45080012001500 Rotating speed(rpm/min)82828282

This document describes an effective Rigid Plastics Shredder Recycle Machine for processing large pieces of rigid plastics, such as plastic lumps, extruder purges, entire sheet rolls, and more.

Uvod

The Rigid Plastics Shredder Recycle Machine described here is an ideal solution for shredding rigid plastics due to its many impressive features.

One key feature is its continuous feeding mechanism, which allows for high shredding efficiency and uninterrupted shredding of materials. The machine also has a movable hopper that enables jam-free shredding of rigid plastics, ensuring smooth and efficient operation.

To further maximize productivity, the rotor is customized with a large rotating diameter, providing a greater shredding contact surface. This helps to increase the speed and effectiveness of the shredding process.

In addition, the transmission parts of the machine are connected by a coupling, reducing vibration and protecting the main shaft and reducer from damage caused by force. The machine also has stationary knives placed on the top and bottom of the main shaft, which effectively cut the rigid plastic material without warping the main shaft.

To ensure a safe and stable work environment, this Rigid Plastics Shredder Recycle Machine is equipped with a PLC self-programming electrical control system that allows for functions such as start, stop, forward rotation, and automatic overload protection. This fully automated system ensures the machine operates safely and efficiently.

Overall, these features make this plastic shredder machine a reliable and effective solution for shredding rigid plastics, allowing for increased productivity and reduced waste in the recycling process.

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Belt Conveyor,Integrational Conveying Technology

Belt Conveyor,rumtoo machine

Our company offers a wide range of belt conveyor systems tailored to meet your needs. Our selection includes flat belt conveyors, inclined belt conveyors, high-speed belt conveyors, chain conveyors, and more. Our products can be used in various industries, including PET bottle washing systems, and we can also provide customized conveyor solutions to meet specific requirements.

One feature of our belt conveyors is inverter control, which allows for precise speed adjustments. Additionally, our belt conveyors are designed with durability in mind. The edges are sealed with PVC, which provides excellent wear resistance and extends the useful life of the product. We also offer the option of rubber or PVC belts, equipped with barrier strips to prevent product spillage and ensure safe and efficient transportation.

Linija za pranje plastičnih folija

Linija za pranje plastičnih folija, stroj za recikliranje, rumtoo

Our company specializes in providing an efficient and sustainable solution for plastic film recycling. We understand the importance of maintaining a healthy environment while also meeting the growing demand for plastic pellets. Our complete plastic film washing line is designed to handle polypropylene (PP), polyethylene (PE), and a wide range of other plastic films. Using state-of-the-art technology, our fully automated plastic film washing and pelletizing line consists of a series of plastic recycling machines that are strategically arranged to optimize efficiency and minimize waste.

In addition to our standard Plastic Film Washing Line, which have input capacities ranging from 500kg/h to 3000kg/h, we also offer custom setups for clients with larger recycling needs. These custom setups utilize additional machinery and increased capacity, ensuring that we can meet the unique demands of each of our clients.

Our turnkey solution is not only effective in recycling loose or baled plastic film into plastic pellets, but it also helps to reduce the carbon footprint of plastic waste. By recycling plastic film instead of sending it to landfill sites, we are able to contribute to a healthier environment for future generations.

We take pride in our commitment to sustainability and excellence in customer service. Our team of experts is always available to help you find the right solution for your plastic film recycling needs. Contact us today to learn more about our turnkey solution and how we can help you make a positive impact on the environment while also achieving healthy margins.

Glavni tehnički parametar

ModelGSH-500GSH-600GSH-700GSH-800 Rotating speed(rpm/min)550500428370 Rotary diameter(mm)Φ500Φ600Φ700Φ800 Main motor power45kW55kW90kW110kW Knife materialSKD11SKD11SKD11SKD11 Capacity(kg/h)500-800800-15001500-20002000-2500

We are pleased to offer you a free solution design service. Our team of experts will design the most suitable plastic film cleaning line solution for you based on your needs and requirements. Please contact us for more information and to start discussing your project.

Princip rada

The entire plastic film washing line is controlled via a central electric control panel and cabinet. Each piece of equipment is connected using conveyors.

  1. Plastic Shredder Machine:
    As long pieces of plastic film easily tangle (imagine saran wrap) and clogs conveyors and rotary-based machines, the first step is to cut the plastic film into smaller pieces using a plastic shredder machine. The resulting plastic pieces from the plastic shredder is around 1-5 inches.
  2. Plastični granulator
    The plastic granulator cuts the plastic film into even smaller pieces approximately 10-20mm in size. With water constantly injected into the cutting chamber, our wet granulation process also “pre-treats”and partially cleans the plastic film before moving onto the next machine.
  3. Friction Washer:
    A high-power washing machine, our cold water friction washers spins at nearly 1,000 rotations per minute. As the PP /
    PE films enters the friction washer, the plastic film rubs against each other at high speeds getting rid of hard to remove contamination. At the same time, any paper and cardboard is broken down into fibers and removed. While one friction washer isstandard, various washing plants have requested a secondary friction washer to ensure thorough cleanliness.
  4. Sink Float Separation Tank:
    Using water as a medium, materials that float are separated from materials that sink. In the case of plastic film recycling, PP and PE films will float while heavier contamination such as dirt, sand, glass, metals, other plastics will sink. A screw conveyor at the bottom of the sink float separation tank removes the contamination. While separation is one aspect of this apparatus, a secondary function is to further clean the plastic film.
  5. Centrifugal Dewatering Machine:
    The first step in the drying process, our centrifugal dewatering machine uses centrifugal force to remove a large portion of water within the plastic film before moving forward onto the thermaldryers. As thermal dryers use heat to dehydrate water, it requires more energy consumption during operation. Hence, the use of the dewatering machine is beneficial in savings for long run operations costs.
  6. Screw Press Dewatering Machine:
    An optional piece of equipment, the screw-press dewatering machine is a more advance version of the standard dewatering machine. Instead of using centrifugal force to remove water from the plastic film, the screw press squeezes the water out via high pressure. This machine can actually take the place of both the dewatering machine and thermal dryers.
  7. Thermal Dryer +Cyclone Separator:
    The clean plastic film is vacuumed out of the dewatering machine and into the thermal dryer system where it’ ll travel down a series of stainless steel tubes mixing with hot air. The remaining moisture is dehydrated in this process which ends with a cyclone separator. The cyclone separator allows the plastic film to mix with a fresh stream of cold air which prepares it for storage into the product silo. The cyclone separator is also effective in removing fines and such dust.
  8. Product Silo:
    A storage tank for the clean, dry pieces of plastic film.
  9. Plastic Pelletizing Machine:
    The final step in plastic film recycling and maybe the most important, the clean film needs to be processed into plastic pellets before it can be used in production. To do so, we offer a specialized plastic film water ring pelletizer system that produces beautiful round plastic pellets.

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Dvostruki drobilica plastike

Dvostruki drobilica plastike

Introduction of Double Shaft Shredder

Our double-shaft plastic shredder machines are a critical part of the plastic recycling process. They are designed to handle large volumes of bulky plastic materials, such as bales of plastic film and rigid plastics. These heavy-duty machines use low-speed, high-torque technology to pre-cut the materials, making it easier to process them further down the line. Additionally, our shredders feature a wide intake chute opening, which allows for a more efficient and effective shredding process. The materials are shredded into small pieces, typically between 1-5 inches, making them easier to handle and transport. By investing in our double-shaft plastic shredder machines, you can streamline your plastic recycling process, save time, and reduce waste.

Double shaft shredder is a commonly used crushing equipment, widely used in waste recycling, biomass energy utilization, recycling, wood processing, electronic waste processing, plastic recycling, and other industries. Specific applications include the following aspects:

  1. Plastic Recycling Field: Double shaft shredder can be used to process waste plastic products, such as plastic bottles, plastic pipes, plastic films, plastic sheets, etc., and crush them into small particles for subsequent classification, cleaning, recycling, and other treatments.
  2. Wood Processing Field: Double shaft shredder can also be used to process wood waste, such as wood boards, wood strips, sawdust, etc., and crush them into wood chips or wood powder for the production of biomass fuel, pressing into wood pellets, etc.
  3. Electronic Waste Processing Field: Double shaft shredder can handle electronic waste, such as wires, cables, discarded appliances, mobile phones, etc., and crush them into small particles for classification and extraction of valuable metals and other materials.
  4. Recycling Resource Utilization Field: Double shaft shredder can be used to process various waste materials, such as waste tires, scrap steel, waste fabrics, etc., and crush them into small particles for subsequent classification, cleaning, and extraction of valuable materials.

Generally speaking, double shaft shredder has a wide range of application prospects in waste treatment and recycling resource utilization, and has made important contributions to promoting circular economy, energy conservation and emission reduction, environmental protection and governance, etc.

Jednoosovinski u odnosu na dvoosovinski drobilice plastike

Single shaft shredders and double shaft shredders are both used for shredding plastic materials. However, single shaft shredders are designed for processing softer and less dense materials, while double shaft shredders are better suited for harder and denser materials. Single shaft shredders are also generally more cost-effective and require less maintenance compared to double shaft shredders. However, double shaft shredders typically offer higher throughput rates and produce more uniform output. Ultimately, the choice between single shaft and double shaft shredders depends on the specific needs of the industry and the materials being processed.

Značajka

ModelSSJ400-800SSJ400-1200SSJ450-800SSJ450-1200 Hydraulic motor power2×22kW2×30kW2×30kW2×45kW Number of Blades16/2624/4016/2624/40 Approx.Capacity1500kg/h2500kg/h3000kg/h4000kg/h Rotating speed(rpm/min)25/35 RPM25/35 RPM18/28 RPM18/28 RPM

Single-shaft shredders are better suited for handling solid, thick pieces such as plastic purging, runners, pallets, and even wood, branches, and bones. Double-shaft shredders use shear blades to cut the plastic material and are better suited for handling bulk volumes of hollow, lightweight plastics such as PE films, PP tubes, HDPE drums, and even rubber tires, automotive parts, and electronic waste.

Uvod

Plastic waste has become a major environmental issue in recent years. As a result, many companies and organizations are looking for ways to reduce their plastic waste and improve their sustainability efforts. One solution that has gained popularity in the industry is the double-shaft plastic shredder. In this blog post, we will explore the benefits and applications of this versatile machine.

Efficient and Versatile

The double-shaft plastic shredder is a powerful machine that can shred large quantities of plastic waste in a short amount of time. It is equipped with two shafts that rotate in opposite directions, which ensures that the plastic waste is shredded evenly and efficiently. This machine can handle a wide range of plastic materials, including PVC, PET, HDPE, and more. Additionally, the double-shaft plastic shredder can be used for various applications, such as recycling, waste reduction, and even product destruction.

Safe and Reliable

Safety is a top priority when it comes to operating any machinery, and the double-shaft plastic shredder is no exception. These machines are equipped with safety features such as emergency stop buttons, safety guards, and overload protection. Additionally, the double-shaft plastic shredder is designed to be easy to maintain, which ensures that it operates reliably and efficiently over time.

Cost-Effective and Environmentally Friendly

Investing in a double-shaft plastic shredder can be a cost-effective solution for companies and organizations that generate a lot of plastic waste. By shredding the plastic waste on-site, companies can reduce their transportation costs and landfill fees. Additionally, shredding plastic waste is an environmentally friendly solution, as it reduces the amount of plastic that ends up in landfills or pollutes our oceans.

Zaključak

The double-shaft plastic shredder is a versatile and efficient solution for companies and organizations that want to reduce their plastic waste and improve their sustainability efforts. With its ability to handle a wide range of plastic materials and applications, it is a valuable addition to any waste management system. Not only is it cost-effective and environmentally friendly, but it also ensures the safety and reliability of the shredding process. Investing in a double-shaft plastic shredder is a smart choice for any company that wants to make a positive impact on the environment while also saving money in the long run.


Advantages

  • The knife adopts high alloy steel 42CrMo, which has high strength and toughness.
  • The blade of D-rotor and DM rotor adopts D2 steel, and the knife adopts 42CrMo steel.
  • The main electrical components are trusted brands such as Siemens and Schneider.
  • The auto-reverse system re-orients the rotor direction when the motor is overloaded or the material is jammed.
  • The pusher ram is optional for hollow and gigantic materials.

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Jednoosovinski drobilica

Jednoosovinski drobilica

Uvod u sastav komponenti i princip rada jednoosnog šredera

Jednoosovinski drobilica je mehanička oprema koja se uglavnom koristi za drobljenje, obradu i recikliranje otpadnih materijala. Njene glavne komponente uključuju sljedeće dijelove:

  1. Vratilo: Osovina je glavna komponenta drobilice s jednom osovinom, koja pokreće noževe za drobljenje materijala. Osovina je obično izrađena od čelika visoke čvrstoće i može izdržati radna okruženja s velikim opterećenjem.
  2. Oštrice: Oštrice su važni dijelovi osovine koji se koriste za rezanje, kidanje, rezanje i mljevenje materijala. Oštrice su obično izrađene od legiranog čelika visoke tvrdoće i otpornosti na habanje kako bi se osigurao dobar učinak drobljenja i dugi vijek trajanja.
  3. Lijevak za hranjenje: Lijevak za punjenje važan je dio jednoosovinskog usitnjivača koji se koristi za punjenje otpadnog materijala u stroj. Veličina i oblik lijevka za punjenje obično se projektiraju i optimiziraju prema karakteristikama materijala i zahtjevima obrade.
  4. Izlaz za pražnjenje: Ispustni otvor je važan dio jednoosnog usitnjivača koji se koristi za ispuštanje usitnjenih čestica iz stroja. Dizajn ispustnog otvora obično se temelji na karakteristikama materijala i zahtjevima obrade.
  5. Pogonski sustav: Pogonski sustav važan je dio usitnjivača s jednim vratilom, koji se koristi za prijenos snage elektromotora na osovinu i noževe. Pogonski sustav obično se sastoji od motora, reduktora, spojke i drugih komponenti.

Princip rada jednoosovnog usitnjivača je da otpadni materijali ulaze u stroj kroz lijevak za punjenje, noževi ih režu na male komadiće i kontinuirano se guraju naprijed dok se ne usitne na male čestice i ne ispuste kroz otvor za ispuštanje. Tijekom cijelog procesa drobljenja, velika brzina rotacije noževa uzrokuje različite sile poput trenja, smicanja i kidanja materijala, čime se učinkovito drobljenje i obrada otpadnih materijala.

Jednoosovinski u odnosu na dvoosovinski drobilice plastike

Jednoosovinske drobilice i drobilice s dvostrukom osovinom Obje se koriste za usitnjavanje plastičnih materijala. Međutim, drobilice s jednom osovinom dizajnirane su za obradu mekših i manje gustih materijala, dok su drobilice s dvije osovine prikladnije za tvrđe i gušće materijale. Drobilice s jednom osovinom također su općenito isplativije i zahtijevaju manje održavanja u usporedbi s drobilicama s dvije osovine. Međutim, drobilice s dvije osovine obično nude veću propusnost i proizvode ujednačeniji izlaz. U konačnici, izbor između drobilica s jednom i dvije osovine ovisi o specifičnim potrebama industrije i materijalima koji se obrađuju.

Značajka

ModelDS-600DS-800DS-1000DS-1200 Capacity(kg/h)30kW45kW2*37kW2*45kW Hydraulic motor power4kW4kW5.5kW5.5kW Knife materialSKD11SKD11SKD11SKD11 Main motor powerΦ400Φ400Φ450Φ500 Rotary diameter(mm)85858070 Rotating speed(rpm/min)400-600600-800800-12001500-2000

Jednoosovinske drobilice su prikladnije za rukovanje čvrstim, debelim komadima kao što su plastični otpad, tegle, palete, pa čak i drvo, grane i kosti. Dvostruki usitnjivači koriste oštrice za rezanje plastičnog materijala i prikladnije su za rukovanje velikim količinama šupljih, laganih plastika kao što su PE folije, PP cijevi, HDPE bubnjevi, pa čak i gumene gume, automobilski dijelovi i elektronički otpad.

Uvod

Strojevi za usitnjavanje s jednom osovinom koriste se za smanjenje veličine različitih materijala. Dizajnirani su za obradu raznih materijala, od plastike, gume, drva, papira i drugih otpadnih materijala. Strojevi se koriste u industriji za obradu otpadnih materijala kako bi se smanjili na upravljivu veličinu.

Visokokvalitetni izlaz

Jednoosovinski usitnjivač dizajniran je za proizvodnju visokokvalitetnog materijala. Stroj je opremljen rotorom koji je fiksiran noževima. Rotor se okreće velikom brzinom, što osigurava usitnjavanje materijala na male komadiće. Usitnjivač osigurava rezanje materijala na male komadiće kojima se lako rukuje i transportira. Stroj proizvodi ujednačen materijal, što je pogodno za procese recikliranja.

Niski troškovi održavanja

Jednoosovinski usitnjivač dizajniran je za niske troškove održavanja. Stroj je opremljen čvrstim okvirom koji pruža potporu rotoru i noževima. Noževi su izrađeni od visokokvalitetnih materijala koji mogu izdržati pritisak koji se javlja kod usitnjavanja materijala. Stroj zahtijeva minimalno održavanje, što ga čini isplativom opcijom za industriju.

Visoka učinkovitost

Jednoosovinski usitnjivač dizajniran je za visoku učinkovitost. Stroj je opremljen snažnim motorom koji rotoru daje potrebnu snagu. Motor je dizajniran za rad pri velikim brzinama, što osigurava usitnjavanje materijala u male komadiće. Stroj je dizajniran za rukovanje velikim količinama materijala, što ga čini prikladnim za industrije koje zahtijevaju visoku propusnost.

Zaključak

Strojevi za usitnjavanje s jednom osovinom ključni su u industrijama koje obrađuju otpadne materijale. Strojevi su dizajnirani za proizvodnju visokokvalitetnih rezultata, zahtijevaju minimalno održavanje i rade učinkovito. Strojevi su dostupni u različitim veličinama i dizajnima, što industrijama olakšava odabir stroja koji odgovara njihovim potrebama. Ako ste u potrazi za strojem za usitnjavanje, razmislite o usitnjavanju s jednom osovinom.

Prilagodite sito svojim potrebama. Što je manji promjer otvora, to je finiji usitnjeni materijal koji se ispušta. Sita se mogu fleksibilno mijenjati i standardno su pričvršćena vijcima.


Savršen razmak rezanja zahvaljujući podesivim protunoževima

Jamstvo

Svi strojevi za recikliranje dolaze s jednogodišnjim ograničenim jamstvom.

UPITI

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